TexaS2OOO

S2000 AP1 Torque Specs for various bolts (in alpha order)

These were all taken from a Shop Manual... they are all listed in lbf-ft and if says + xx* then tighten to the initial torque spec and tighten another xx degrees. Dont forget to tighten some bolts in an inside out pattern and multiple stages (such as head bolts, oil pan bolts, or lower block bolts just to name a few).

This is not a complete list, but as much as I could handle.

Alternator Power Nut - 9
Alternator Pulley Locknut - 81.7
Alternator Support - 33
Belt Tensioner - 16 (to block)
Belt Tensioner Pulley - 31
Belt Tensioner Test - 19.3
Block Drain Bolt - 61
Brake Caliper Mounting Bolts - 79.6
Brake Hose/Line Fitting - 12
Cam Chain Auto Tensioner - 8.7
Cam Chain Sprocket Center Bolt - 36
Cam Chain Sprocket to Idler Bolts - 10
Cam Gear Nut - 86.8
Camshaft Holder Bolts - 16
Catalytic Converter Spring Bolts - 16
Clutch Bleeder Screw - 7.2
Clutch Line to Master - 11
Clutch Line to Slave - 22
Clutch Master Cylinder - 9.4
Clutch Pressure Plate - 19
Clutch Slave - 16
Connecting Rod Bolts - 18 + 90*
Crankshaft Pulley Bolt - 181
Cylinder Head Bolts (inside out) - 22 + 90* (or 22 + 180* if new bolts)
Cylinder Head Bolts (8mm Allen) - 22
Differential Bearing Cap Bolts - 33
Differential Breather Plate - 11
Differential Case (10 bolts) - 19
Differential Drain Plug - 33
Differential Filler Plug - 33
Differential Mounting Bracket Bolts - 33
Differential Mounting Bracket Nuts - 55
Driveshaft Bolts (Allen, 6 per side) - 24
Engine Control Module - 7.2
Engine Coolant Temp Sensor - 13
Engine Stop Bracket - 16
Engine Stop Bracket Cushion - 16
Exhaust/Cat Bolts - 25
Flywheel Bolts - 94
Front Camber Adjustment Bolt - 58
Front Lower Arm Flange Bolt (to set caster) - 58
Front Subframe Bolts (large) - 85.3
Front Subframe Bolts (small) - 43
Front Sway Bar - 61
Fuel Pressure Regulator - 7.2
Fuel Pulsation Damper - 16 (from feed line to fuel rail)
Fuel Tank Mounting Bolts - 33
Fuel Tank Unit (8 bolts) - 3
Fuel Tank Vapor Control Valve - 3
Half Shaft/ Output Shaft - 61
Header Bracket - 33
Header Stud Nuts - 23
Idler Pulley Base (large) - 33
Idler Pulley Base (small) - 8.7
Idler Pulley Bolt - 33
Ignition Coils - 8.7
Intake Air Temp Sensor - 4
Intake Manifold - 16
Lower Block Bolts (there are 16, inside out) - 22
Lug Nuts - 79.6
Main Bearing Caps - 22 + 60*
MAP Sensor - 1.5
Motor Mounts - 28 (to block)
Motor Mount Support Nut - 40
Oil Baffle Plate (windage tray) - 8.7
Oil Drain Plug - 29
Oil Filter - 16
Oil Jets - 12 (critical)
Oil Pan (tighten inside out in 3 steps) - 8.7 final
Oil Pump (small bolts) - 8.7
Oil Pump (large bolts) - 16
Oil Pump Chain Guide - 8.7
Oil Pump Sealing Bolt (spring loaded) - 29
Oxygen Sensor - 33
Power Steering Control Unit - 8.7
Power Steering Gearbox Mounting Bolts - 32
Radiator Fan Bolts - 5
Rear Ball Joint Castle Nuts (lower arms) - 51-58
Rear Camber Adjustment Bolt - 40
Rear Suspension Subframs Mounting Bolts - 43
Rear Wheel Spindle Nut - 181 (maybe 220, verify?)
Shocks (Rear Flange Bolt) - 47
Spark Plugs - 18
Steering Wheel Bolt - 29
Steering Knuckle Nut - 40
Thermostat Housing - 8.7
Throttle Body - 16
Tie Rod Locknut - 33
Timing Chain Cover (big bolts) - 33
Timing Chain Cover (small bolts) - 8.7
Transmission Bellhousing Bolts (upper x 3) - 47
Transmission Bellhousing Bolts (lower small x 2) - 33
Transmission Bellhousing Bolts (lower large x 2) - 47
Transmission Crossmember - 28
Transmission Drain Plug - 29
Transmission Fill Plug - 33
Transmission Mount - 28
Transmission Output Shaft Locknut (27mm) - 119
Valve Cover - 8.7
VTEC Oil Pressure Switch - 16
VTEC Solenoid Valve - 8.7
Water Bypass Tube Bolts - 8.7
Water Pump Housing - 33
Water Pump Pulley - 10

tof

This should be in the Library forum.

SenderGreen

The Oil Drain Plug has a 33 ft.lb. spec in the owners manual. I have not found a reason why other than a possible typo. Page 164 MY03 (and probably others) owners manual.

EDIT: I'm just throwing this out there because I'm curious if anyone knows if this has been changed/corrected in later editions of the owners or shop manual.
To the OP: What version of the shop manual are the specs taken from? What model years does it cover? There is also a revision# It's at the bottom left of the Introduction page. eg: MY 00-03 First Edition 09/2002 1,104 pages.

NFRS2kSi

good thread... y didn't anyone thought of this before...

blackout

Rear Wheel Spindle Nut - 181

This information is INCORRECT. It has been increased to 220ish I believe. It is part of a TSB honda sent out and is on the forum somewhere. But yes that was originally the torque spec.

RACER

Bob Bitchen

RACER

It only works if you remove the cv driveshaft from the hub, grease the splines and re-tighten with a brand new spindle nut to 220ish ft lbs. They also say to place a small amount of grease in between where the spindle nut comes into contact with the hub.

TexaS2OOO

The information is from a Honda Service manual First Edition 2000-2003 AP1 (revised 09/2002) Any changes are greatly appreciated, so keep them coming. I dont think I messed up more than once or twice, but we can keep them updated.

RACER

Saki GT

Wow, that's tight! Good job.