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Replacing intake cam with retainers

Old 11-28-2016, 02:21 PM
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Default Replacing intake cam with retainers

Hi all,

I'm looking to inspect and potentially swap out my AP1 intake retainers/cotters this weekend. In doing so I came across a thread (https://www.s2ki.com/forums/s2000-un...1077005/page4/) in which devildust had to replace his intake cam because it was etched because his retainers were so bad.

I can't inspect just yet because I don't have access to a garage until the weekend. In case I do have etched/scored cams, a couple questions:
1. If i replace the intake and/or exhaust cam, do i need to replace the cam caps ?
2. If I find a used cam in good condition is that OK or should I stick to new cams?

thanks!
Old 11-28-2016, 02:55 PM
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Originally Posted by mrp3rs0n
Hi all,

I'm looking to inspect and potentially swap out my AP1 intake retainers/cotters this weekend. In doing so I came across a thread (https://www.s2ki.com/forums/s2000-un...1077005/page4/) in which devildust had to replace his intake cam because it was etched because his retainers were so bad.

I can't inspect just yet because I don't have access to a garage until the weekend. In case I do have etched/scored cams, a couple questions:
1. If i replace the intake and/or exhaust cam, do i need to replace the cam caps ?
2. If I find a used cam in good condition is that OK or should I stick to new cams?

thanks!
1. Depends, you will probably have to inspect the cam caps for damage. In the thread you linked it was suggested to replace the cam caps.
2. Used cams should be fine as long as the cam caps were removed properly.

For what its worth I have never seen the cams damaged like that in any car that I've worked on.
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Old 11-28-2016, 04:23 PM
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You will not need cam caps if there is cam damage from etching.

A used cam is absolutely fine.
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Old 11-28-2016, 05:17 PM
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Thank you both for the quick reply!

Great, I found someone local that has used cams, i will post the pics once I get them.
Old 11-28-2016, 09:09 PM
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The DIY (here) calls for a 5mm hex, but reading through the DIY i can't seem to figure out what it's used for. Am I missing something?

thanks!
Old 11-28-2016, 09:11 PM
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Originally Posted by mrp3rs0n
The DIY (here) calls for a 5mm hex, but reading through the DIY i can't seem to figure out what it's used for. Am I missing something?

thanks!
Removing the spark plug cover, to remove the valve cover, I believe.
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Old 11-29-2016, 04:27 AM
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-It is rare to find camshaft etching damage (retainer raises up on the keepers enough to contact the roller rocker) but it can happen. Even at this catastrophic state, there are no symptoms. Etching damage only occurs during extended use with cracked retainers (upwards of 10k miles)

In over 95% of cases, etching damage occurs at the intake cam lobe, second one from the firewall. You can view it quickly through the oil cap hole

-broken retainers can go undetected for 30k miles with 0 symptoms, then let go instantly (roller rocker will lever the retainer back and forth, until the retainer/cotters/valve tip break off as one solid wedged piece)

-currently at 145k on the track car, original AP1 retainers

​​​​​​-AP2 retainers and cotters will raise the "over-rev damage RPM" to 10700, 1000 RPM over the current retailer split RPM of 9700.
Old 12-01-2016, 09:45 AM
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Thanks Billman250. I took a look through the oil cap and I think i see some etching. What do you think

Here are some video in case they're clearer: https://www.amazon.com/photos/share/...YhZf5lkmccxA1o




Old 12-01-2016, 12:36 PM
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No etching there at all.
Old 12-01-2016, 01:03 PM
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music to my ears! will let you know how it goes this weekend.

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