UK & Ireland S2000 Community Discussions related to the S2000, its ownership and enthusiasm for it in the UK and Ireland. Including FAQs, and technical questions.

It's dam well Packed up,!

Thread Tools
 
Old 07-21-2016, 01:16 AM
  #11  

 
Nick Graves's Avatar
 
Join Date: Mar 2001
Location: Hertford
Posts: 31,212
Likes: 0
Received 58 Likes on 56 Posts
Default

Main relay failure is something that ought to start becoming very common now the cars are getting old.

It's dry joints in the unit, which can be opened and repaired as a spare. Some NSX owners do that...

Easier than getting the fuel pump out, by all accounts.
Old 07-21-2016, 10:43 AM
  #12  

Thread Starter
 
CHIPPO's Avatar
 
Join Date: Sep 2001
Location: Soham Cambridgeshire
Posts: 6,498
Received 73 Likes on 60 Posts
Default

We will see when I get a chance , it's on the back burner at the moment life's busy.

Toby Chippo has some thoughts to , all around the same thing so when I have 5 mins will have to do a bit of fault finding.
Old 07-22-2016, 12:53 AM
  #13  

 
s2konroids's Avatar
 
Join Date: Jan 2006
Location: location, location
Posts: 20,789
Received 8 Likes on 8 Posts
Default

I've got a master relay you could try and if it works you can buy it.

Thanks
Old 08-04-2016, 11:21 AM
  #14  

Thread Starter
 
CHIPPO's Avatar
 
Join Date: Sep 2001
Location: Soham Cambridgeshire
Posts: 6,498
Received 73 Likes on 60 Posts
Default

Roar still sititNg on drive looking forlorn , not had a chance to look at it yet !

Just having a few thoughts , if it turns out to be the alarm or mobilizer caspusing the problem , any one have any clues how to dump the H & P alarm system ? I.e. Do you know where to disconnect and short the its it immobilised ?
Old 08-04-2016, 12:07 PM
  #15  

Thread Starter
 
CHIPPO's Avatar
 
Join Date: Sep 2001
Location: Soham Cambridgeshire
Posts: 6,498
Received 73 Likes on 60 Posts
Default

Now found this post, https://www.s2ki.com/s2000/topic/835...#entry21204403

If I get 10 mins will have a look at the weekend , and short the fuel cut off out , if it's that out with the board for repair at work .
Old 08-04-2016, 12:26 PM
  #16  

 
Nottm_S2's Avatar
 
Join Date: Mar 2004
Location: Nottingham
Posts: 22,562
Received 623 Likes on 545 Posts
Default

I had an old (cough) calibra do this

The alarm fitter removed the old one incl in the fitting

If its that
Old 08-07-2016, 09:11 AM
  #17  

Thread Starter
 
CHIPPO's Avatar
 
Join Date: Sep 2001
Location: Soham Cambridgeshire
Posts: 6,498
Received 73 Likes on 60 Posts
Default

Right guys, all sorted , note as follows:-

1) it's royal pain getting at the HP box of tricks , take out seat then lots of trim and finally dive under the carpet
2) the twits pop riveted it to the floor !! Why so had to drill out rivets and refit later with bolts.
3) the access end plate is secured with 6 self tappers 2 of which are security screws , I didn't have the appropriate tool so just got the angle grinder out and chopped the heads off.
4) first thing I noted was at some point there had been some moisture ingress, corrosion on the aluminium extrusion that forms the main body of the box
5) it's was clear there had been some over heating of one or two connections in the middle of the connector plug and socket , this also caused a dry joint on the top middle pin from the connector to the board.
[attachment=97699:image.jpg]

6)Re soldered the dry joint and car started fine, but the pin was getting very hot, this wire is the connection to the fuel pump the wires from this pin and one other make the circuit for the fuel pump by the activation of one of the board relays , quite high current for these connectors you can see how the plug and socket are "cooked"
7) also saw a whisk of smoke from the connectors when engine/pump running
8) so I soldered a piece of 1mm2 wire to the finger pin for the relay and brought this out with the loom. I pulled the connector out of the plug/socket , it fell out virtually . I pulled the new wire out of the loom and then using an inline crimp connected this wire to the wire I had soldered onto the back of the board by passing the damaged and over heated pin and socket on the connector.

The car runs fine , no excessive heat on the connections , and no other obvious over loading of board components .

Looking at the unit I would not advise the whack it solution , and I would be worried if the problem continued or was intermittent this might cause a fire , right under your arse !!!
[attachment=97705:image.jpg]
Attached Thumbnails It's dam well Packed up,!-image.jpg   It's dam well Packed up,!-image.jpg  
Old 08-07-2016, 10:06 AM
  #18  

 
GreenmanS2000's Avatar
 
Join Date: Feb 2010
Posts: 3,618
Received 0 Likes on 0 Posts
Default

Wish I had those diagnostic skills....
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
06RioS2
S2000 Forced Induction
23
09-22-2014 07:36 PM
thyawi
S2000 Under The Hood
7
01-01-2014 07:57 AM
lopez14
S2000 Forced Induction
5
03-21-2013 08:00 AM
Spec_Ops2087
S2000 Forced Induction
19
05-18-2010 01:58 PM



Quick Reply: It's dam well Packed up,!



All times are GMT -8. The time now is 09:31 PM.