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DIY: Engine Removal / Rebuild**updated 9/29/2012**

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Old 09-28-2012, 04:33 PM
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Default DIY: Engine Removal / Rebuild**updated 9/29/2012**

Well S2KI, Im sure some of you had seen my prior post of looking for DIY on Engine Removal but i didnt have any helpful responses or answers so i have been lurking and searching for past 3 weeks. I have finally found what i needed and im gonna share this process with the board and hope that this helps anyone else that was needing a walkthrough or assistance.

--any feedback would be great, also let me know if you need a picture of a specific part so i can definitely make it a thorough process with pics to better help--

*This will be updated as I go process*

First note to start off on is why am i needing to do this? Well seeing how as my s2000 has produced a rod knock is why.

---Key to all of this walkthrough is the Repair Manual that can be viewed by this link--->> http://downloads.hon...ce%20Manual.zip

Here is the car :
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1. First Step was to get car situated in garage, seeing how i dont have a huge shop or anything to do this in. I need to make use of the space I have, thus meant putting car all the way up against back wall to allow for hood clearance of garage opener motor

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2. Now you will need a 19mm socket/ and or your lugnut key to loosen lug nuts, then its time to get the car up in the air

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3. Remove Lug nuts and Take Wheels off -

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4. Check your tires for any odd wearing or defects (not a must, but i like to do this step)-

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5. Once removed you should have something like this -

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7. Now that your car is wheel/tireless you should be left with this -

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8. Here is the Engine bay before removing anything -

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9. Now i know most of us have cold air intakes or aftermarket intake of some sort so we all know how to remove these, I found it the easiest place to start -

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10. The KEY point in any project or job is to stay organized, so try to keep as organized as possible. I find that zip lock baggies to hold bolts and a marker is the best way of going about things so that way you dont loose a bolt or forget.

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Old 09-28-2012, 04:36 PM
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11. So after intake removed engine bay should look something like this-

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12. Now were gonna get most that we can up top finished first, so next up is to remove serpentine belt. Here is how it looks before removing.-

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13. Alright now break out your 14mm socket and place it on tensioner as so-

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14. Now act as if your loosening the bolt and it will release the tension on belt, then carefully slide off belt..-

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15. Now that its removed were gonna disconnect the battery before going any further (yes extension is a little long but did job) -

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16. Alright so no more power to car, now its time to focus on alternator, but first here is a look at it -

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17. We will be using a 14mm socket for the alternator, here is top bolt -

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18. Here is bottom bolt-

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19. Once alternator is all unbolted, should look like this -

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20. Then wiggle it up and out of bottom bracket, this can be a pain in the butt sometimes-

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21. On back side of alternator there is going to be a green plug we need to unplug, and a 12mm nut holding power wire on to alternator, here is a picture (little hard to see)

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22. Take a long flathead screwdriver and push the rubber boot off the 12mm nut we need to remove-

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23. Take your 12mm socket and ratchet now and remove 12mm nut holding power wire on to alternator

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24. Unplug the green plug from back of alternator -

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Old 09-28-2012, 04:36 PM
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25. Now lift alternator out-

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26. Will look like this now without alternator-

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27. Throttle cable removal is next, here is a picture of it before removed-

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28. Break out your 12mm wrench, and loosen nuts. Be careful because the throttle bracket bends easy-

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29. Once loosened up, now slide cable out and off -

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30. Lay cable out of your way-

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31. Making progress now on our list, next up is the a/c compressor this is shows the bolts and removing them, they are 14mm-

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32. Bolts all loosened up on top-

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33. Now for bottom bolts-

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34. Unplug sensor for a/c compressor -

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35. Back up top now, sorry for blurry pic, next we are gonna remove black heat shield on passenger side

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Old 09-28-2012, 04:37 PM
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36. This pic showing the 3 bolts (10mm) along bottom of heat shield-

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37. Here is the big pain in the butt bolt (10mm) in back behind the motor for heat shield

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38. Heat shield removed -

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39. Pic of bay with heatshield gone -

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40. Time to remove exhaust heat shield, which includes a total of 5 12mm bolts-

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41. And removed -

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-----------------------------TO BE CONTINUED------------------------------
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Old 09-28-2012, 04:37 PM
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Old 09-29-2012, 03:05 AM
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Old 09-29-2012, 03:06 AM
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