S2000 Under The Hood S2000 Technical and Mechanical discussions.

Help. Popping noise front front suspension.

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Old Oct 21, 2005 | 10:43 AM
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Thumbs up Help. Popping noise front front suspension.

For a while now I have trying to find the cause a "pop" from the front (right I think) suspension. It happens most often when backing up with the wheels turned left. I have installed Koni yellows and changed brake pads several times so I am fairly certain that all the nuts and bolts in that area are tight. Any ideas on what it could be? Ball joint? Stearing knuckle?
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Old Oct 21, 2005 | 08:22 PM
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TSB# SN040903

"Popping from front wheel upper control arm mount"

I'd start with this TSB
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Old Oct 22, 2005 | 01:45 AM
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Hey Bill, could you please post the details of that TSB.

I am still hunting down my "noise"

Thanks much
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Old Oct 22, 2005 | 03:44 AM
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I can't get them to my comp.....they're here on s2ki somewhere...
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Old Oct 22, 2005 | 07:49 AM
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It's not really a TSB, It's a Techline article that was originally written for SCCA racers. If a car a the SCCA nationals had the repair done it would still be considered legal, and not modified from stock.

If the car is on R-compound tires, (or any tire with more grip than a stock width S02) The front upper control arm mounts can pull away from the body.

The repair is to weld them back on, but not stitch weld around the mount or and any other reinforcement.

The 04-05 cars have a reinforcement strap allready in place on the upper arm mounts.
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Old Oct 22, 2005 | 09:30 AM
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I have also found that when the alignment bolts are not tight there is movement that causes noise that can be heard under some conditions. The tabs on my subframe where flattened when inadequate torque was used and they loosened up.. I have now taken to re-torquing after an alignment and periodically afterwards.
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Old Oct 24, 2005 | 06:35 AM
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Thanks for the information. I found this on NHTSA's website.

Make: HONDA
Model: S2000
Year: 2001
Type: ANY
Service Bulletin Number: 09012004
NHTSA Item Number: 10013339
Summary Description:
POPPING SOUND FROM UPPER CONTROL ARM MOUNT. *EH

Does anyone know where I can get a copy?
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Old Oct 24, 2005 | 12:15 PM
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Originally Posted by cdelena,Oct 22 2005, 11:30 AM
I have also found that when the alignment bolts are not tight there is movement that causes noise that can be heard under some conditions.
This is exactally what was causing my popping under the conditions that the original poster described. It's a very easy fix I would suggest giving this a try first.
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Old Oct 24, 2005 | 11:55 PM
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Originally Posted by ImportSport,Oct 24 2005, 10:15 PM
This is exactally what was causing my popping under the conditions that the original poster described. It's a very easy fix I would suggest giving this a try first.
I have the same problem in my S can you tell me with a pic where is located the aligment bolts please ?
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Old Oct 26, 2005 | 01:16 PM
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i have this same problem but it comes from my back suspension...mostly when im reversing and turning the wheel..could it be a ball joint...sounds like a pop or knuckles popping
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