S2000 Forced Induction S2000 Turbocharging and S2000 supercharging, for that extra kick.

Wastegate lines melted, overboosted, lost headgasket

Thread Tools
 
Old May 22, 2012 | 11:06 PM
  #11  
wazpe's Avatar
Thread Starter
Registered User
 
Joined: Sep 2004
Posts: 95
Likes: 0
From: Finland
Default

I made a mistake with the lines, those lines I had didn't get along with heat, so fault was mine. Silicone would be ok I think, but it is not a problem for me to make a hardlines there, with banjo fittings. So I think I rather have bulletproof lines Lines are very close to manifold.
Reply
Old May 23, 2012 | 01:15 AM
  #12  
civicej8's Avatar
Registered User
 
Joined: Apr 2008
Posts: 198
Likes: 0
Default

^^^ i dont know about those half-throttle pulls too. maybe your running lean doing that.
Reply
Old May 23, 2012 | 03:38 AM
  #13  
JoeyBalls's Avatar
 
Joined: Jan 2008
Posts: 9,570
Likes: 3
From: New Jersey
Default

Do you have an EGT guage? It's a nice thing to have, normally WOT on Q16 by the end of the 1/4 pass I see 1,000-1,100F (post Turbo) (I do spray water as well), you would notice quickly if something was wrong looking at that. I saw it climb rapidly once when my Meth injection tried to F--- me and didnt spray

On a side note, I highly reccomend spraying straight water with a kit after the tune, it doesnt affect AFR's and helps tremendously. My Copper plugs at 800 miles look a lot better than 200 miles plugs without water injection.
Reply
Old May 23, 2012 | 04:10 AM
  #14  
wazpe's Avatar
Thread Starter
Registered User
 
Joined: Sep 2004
Posts: 95
Likes: 0
From: Finland
Default

Yep, I have invidual EGT monitoring for each cylinder, have to monitor cyl4 especially, when I get repairing done. At this moment I'm blaming detonation in cyl4 last summers setup, I had way too high backpressure readings. Now I have Full-race manifold which has bigger and shorter downpipe than mase kit original downpipe.

I will update when I get piston off and check the walls and rings.
Reply
Old May 23, 2012 | 07:02 AM
  #15  
s20004lifehomes's Avatar
Registered User
 
Joined: Nov 2007
Posts: 749
Likes: 0
Default

Originally Posted by Spoolin
My ARP's haven't given me any problems at 33-34 psi and around 800 whp.
Nice good to know!!
Reply
Old May 24, 2012 | 08:14 AM
  #16  
hybrdthry911's Avatar
Registered User
 
Joined: Jun 2008
Posts: 244
Likes: 0
Default

This is the head gasket you should be using its just an overbored oem head gasket. No reason to use anything else.

http://www.goldeneaglemfg.com/index....roducts_id=559

Regardless of the head gasket used it was not the cause of failure. Neither were the head studs which you are quickly looking to replace, Those studs have no problems holding 800-900+whp. 24psi with this engine and turbo setup is a lot on pump gas, although im not sure what the octane rating is in your country. I would hope it to be over 100 octane for the power you would be making. The car was tuned up to 33psi on pump gas? How much if any more power did the car make above 30psi than the mid 20's?

Hardlines may fix the problem but clearly your routing of the lines wasn't proper. The lines must have been sitting on the manifold and not heat-wrapped to fail.
Reply
Old May 24, 2012 | 08:51 AM
  #17  
sohc_mshue's Avatar
Registered User
 
Joined: Aug 2009
Posts: 876
Likes: 0
From: Richmond, VA
Default

If you were running pump gas why was your boost cut set to 35psi?
Reply
Old May 24, 2012 | 11:40 AM
  #18  
wazpe's Avatar
Thread Starter
Registered User
 
Joined: Sep 2004
Posts: 95
Likes: 0
From: Finland
Default

The boost cut at 35psi was my and my tuners fault, we had been fighting with my fuel pressure problems, and forgot to lower the boost cut
Pump gas octane here is 99 which I'm using, We also have 95 and 98.

wastegate lines were heatwrapped, but the material choice was wrong. As wastegate got hot, the lines melt from the connectors...

Thanks for the advice with headgasket, I will get that one. The marks in the cylinder btw weren't detonation, it was coolant which got in cylinder in small amount.
Reply
Old May 26, 2012 | 10:03 AM
  #19  
InductionPerformance's Avatar
Registered User
 
Joined: Jul 2007
Posts: 502
Likes: 0
From: Tampa, Florida
Default

I'm sure everyone has said this but next time use boost cut. It's a great feature.
Reply
Old May 26, 2012 | 11:02 AM
  #20  
passmans2kny's Avatar
Registered User
 
Joined: Dec 2005
Posts: 5,651
Likes: 0
From: huntington long island
Default

just get stainless lines, u dont need hard lines
Reply



All times are GMT -8. The time now is 04:52 PM.