Chibo

Hey guys, I installed my Ballade Sports bar a few days ago, but haven't sealed up the chassis where you're required to cut for backing plates. It seems like everyone talks about using expanding foam, but from what I know about that stuff it holds moisture and will likely lead to rusting eventually. Am I wrong about this? Is there a better alternative if I don't have access to a welder? Thanks.

ndogg

I made a post in one of the roll bar threads with an alternative method a few years ago.

https://www.s2ki.com/forums/s2000-racing-competition-11/roll-bar-install-question-984691/

LeonV

I cut out a cover plate from ABS plastic and fixed it in place with urethane seam sealer. Blends right in with the wheel well and no messy foam.

robgoesvroom

I recommend black silicone adhesive sealant - it can be a pain to install depending on the amount of material you removed (huge gaps are difficult to fill). When completely dry, it is very stiff and gets the job done.

S2000_916

If you use the foam then seal over nicely with under carriage paint...what's there to worry about?

s2000ellier

thats what i did, foam the big holes, they spray undercoating paint on it

LeonV

I painted over with undercoat spray as well. I decided to just seal it up and not put foam in for ease of future removal, considering the roll bar is a stop-gap until I need a full cage.