S2000 Under The Hood S2000 Technical and Mechanical discussions.

How to remove your stock exhaust. Offered for your comments

Thread Tools
 
Old 08-07-2017, 05:30 PM
  #121  

 
S2K632's Avatar
 
Join Date: Feb 2017
Location: Guam
Posts: 189
Received 4 Likes on 4 Posts
Default

Originally Posted by kstokell

I decided to knock the studs out and use stainless nuts and bolts so I don't have the same problem next time.
How hard is this to do? Knock them out. I am already missing one. Do we need to use anti-sieze on the bolts/nuts?


Last edited by S2K632; 08-07-2017 at 05:37 PM.
Old 03-19-2018, 06:16 AM
  #122  
Registered User

 
acrscotland's Avatar
 
Join Date: Sep 2014
Location: PA
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by S2K632
How hard is this to do? Knock them out. I am already missing one. Do we need to use anti-sieze on the bolts/nuts?

Did you have any joy on this one? I followed all the advice above and while 2 of the 3 nuts came right off, the 3rd got rounded I ended up cutting one side of the nut to get a flat edge and it eventually came off. Now I'm faced with slightly rusted bolts and would much prefer to install a fresh set of stainless steel bolts/nuts. I am interested to know how hard it is to remove the pressed bolts? Is it even worth trying? I'm headed to Home Depot this evening to get some replacement nuts.
Old 10-21-2020, 07:43 AM
  #123  
Registered User

 
thaifoodninja's Avatar
 
Join Date: Aug 2019
Location: Weymouth, Ma
Posts: 23
Received 4 Likes on 4 Posts
Default

Can we get the photos fixed in the DIY?
Old 10-21-2020, 08:42 AM
  #124  

 
Car Analogy's Avatar
 
Join Date: Aug 2012
Posts: 7,849
Likes: 0
Received 1,315 Likes on 993 Posts
Default

Doubtful to locate those photos due to age.

I have removed exhaust several times now, but never read this diy until now. There are definitely some things mentioned that make it go smoothly for me next time. Well thought out and detailed (and having done it before it all makes sense even without the photos).

But even without the diy, this is not difficult at all, so long as you do one thing. LUBE THE RUBBER HANGERS.

I prefer silicone spray. The dishsoap mentioned should work well too (in a spray bottle, mixed with water). So long as you do that, and use a jack or something to support the weight as you pry these things off, the job isn't hard at all.

The only difficult parts:

Getting the rusted fasteners loose (photos ain't gonna help here. Just good ol' fashioned elbow grease, penetrating oil, and old school mechanic tricks for removing corroded fasteners)

Locating all the rubber hangers (while trying to stoop down and see)

Prying those suckers off. Even well lubed, it takes some muscle

The sequence you take them off isn't super critical. Work front to back mostly.
Old 10-21-2020, 08:54 AM
  #125  

 
Chuck S's Avatar
 
Join Date: Jul 2014
Location: Chesterfield VA
Posts: 12,527
Received 1,132 Likes on 995 Posts
Default

If you drop the front of the OEM exhaust the tips will pivot up and stick under the rear bumper. It's all one piece. (Multi piece aftermarket exhausts don't have this problem if you take them apart in pieces.)

Loosen everything (PB Blaster on all the nuts several times starting at least a week before the job), remove the cross bar, lube the hangers, and work back to front. Easier to remove everything including the catalytic converter as the top bolt likes to rust-weld itself and it's easier to remove it on the garage floor. In this case the only thing to loosen is the spring bolts. Easy peasy. Removing the rear wheels helps access. Lift or at least jackstands.

-- Chuck
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
StuS2k
UK & Ireland S2000 Community
7
04-04-2014 09:48 AM
dsthez
S2000 Modifications and Parts
5
08-14-2013 02:51 AM
LostMotion
S2000 Talk
3
07-18-2007 07:20 AM
Wind Chaser
S2000 Under The Hood
0
08-13-2005 06:29 AM
joe_s2k
S2000 Under The Hood
7
02-04-2001 09:44 AM



Quick Reply: How to remove your stock exhaust. Offered for your comments



All times are GMT -8. The time now is 03:14 AM.