S2000 Under The Hood S2000 Technical and Mechanical discussions.

4.44 Rear End Gear Swap - DIY with LOTS of pics (warning: exceedingly long!)

Thread Tools
 
Old Oct 7, 2002 | 09:41 PM
  #1  
xviper's Avatar
Thread Starter
 
Joined: Mar 2001
Posts: 37,305
Likes: 18
Default

This whole thing started with this thread:
https://www.s2ki.com/forums/showthread.php?...&threadid=85690

DISCLAIMER: The procedures, methods and products written up here was for my circumstances only. I make no assertions that your results will be the same nor do I claim that this is the best way to do it. USE AT YOUR OWN RISK!

Here are some of the parts needed before you even begin: Inner bearing & race, crush sleave, pinion lock nut.


1st, dump the diff fluid so you don
Reply
Old Oct 7, 2002 | 09:42 PM
  #2  
xviper's Avatar
Thread Starter
 
Joined: Mar 2001
Posts: 37,305
Likes: 18
Default

Remove the 2 bolts holding the ABS line support bracket on both sides. These are located on the upper suspension arms.


The following, I kinda got on a roll and didn
Reply
Old Oct 7, 2002 | 09:43 PM
  #3  
xviper's Avatar
Thread Starter
 
Joined: Mar 2001
Posts: 37,305
Likes: 18
Default

Remove all the diff housing bolts and keep them in order. I put them into a piece of cardboard to maintain their order. Whack the housing a few times with a plastic hammer till it comes loose. Separate the housing from the rest of the diff. Use a gasket scraper to get rid of all the old gasket material (it
Reply
Old Oct 7, 2002 | 09:44 PM
  #4  
xviper's Avatar
Thread Starter
 
Joined: Mar 2001
Posts: 37,305
Likes: 18
Default

Here
Reply
Old Oct 7, 2002 | 10:01 PM
  #5  
SSK's Avatar
SSK
Registered User
 
Joined: Aug 2002
Posts: 324
Likes: 0
From: Los Angeles
Default

Boy, never thought I'd wish I lived in Canada, but would be great to be able to attend XViper's S2K DIY workshops! Nice writeup... though not something I'd ever attempt myself!
Reply
Old Oct 7, 2002 | 11:44 PM
  #6  
KIDS2000's Avatar
Registered User
 
Joined: Mar 2001
Posts: 1,071
Likes: 0
From: Auckland
Default

1/4 mile action time!
Reply
Old Oct 7, 2002 | 11:47 PM
  #7  
vapors2k's Avatar
Registered User
 
Joined: May 2001
Posts: 3,506
Likes: 0
From: Laguna
Default

good job! I'm alomst done with my gentle period of being tame on the car, otherwise, I have not been getting major noises, just the normal tranny buzzing asociated with the clutch disk. Have you noticed any particular noises other than before? It's a lot easier to listen to things when the stock exhuast is on, just threw that on so my service advisor could hear the buzzing so the TSB on the clutch could be done.

basically the 4.44 gears give the little 2.0 liiter some grunt for daily driving which is a major plus.
Reply
Old Oct 8, 2002 | 01:00 AM
  #8  
Tonky's Avatar
Registered User
 
Joined: Jun 2001
Posts: 7,446
Likes: 1
From: West Mids.
Default

Props to you Dave! Humungous nads required to tackle that job!
Reply
Old Oct 8, 2002 | 04:20 AM
  #9  
brushman's Avatar
Registered User
 
Joined: Jul 2002
Posts: 1,207
Likes: 0
From: Motor City
Default

Congrats, please keep us informed of your opinions of the switch.
Reply
Old Oct 8, 2002 | 04:33 AM
  #10  
SkLz325's Avatar
Registered User
 
Joined: Jan 2002
Posts: 1,464
Likes: 0
From: Moorestown, NJ
Default

very nice job! i really wish i had your prowess in installing aftermarket parts.
Reply



All times are GMT -8. The time now is 05:28 AM.