S2000 Forced Induction S2000 Turbocharging and S2000 supercharging, for that extra kick.

Fabricating Turbo Manifold, questions inside.

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Old Feb 7, 2013 | 01:56 PM
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Default Fabricating Turbo Manifold, questions inside.

Whats up guys.

Finally biting the bullet and boosting my AP1.

Before anyone tells me to go buy a $1800 manifold, no thanks I'd rather spend $250 on materials and the rest on an AEM EMS V2. I'm a certified welder, TIG, MIG and Stick. I build headers for nuclear power plants that handle thousands upon thousands of degrees of heat, I can manage to weld a manifold for a car.

Back on topic. I'm buying this manifold flange to build off of in 304SS:

http://www.bmcrace.com/honda-s2000/b..._F20CHF_63.php

And i'm buying sixteen 1-1/4" inch 304SS 90º bends and about 2 feet of 304SS straight pipe. I plan on replicating the full race manifold.

My question is should i go schedule 10 or schedule 40? I plan on making around 600whp on E85 on a Precision 6262. Right now i'm leaning towards the schedule 40, but any input is appreciated.

Thanks.
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Old Feb 7, 2013 | 02:01 PM
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Do it right and use tubing. Look into the mazworx flange instead of that bmc one. And purge weld the manifold
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Old Feb 7, 2013 | 02:06 PM
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Originally Posted by redboost10
Do it right and use tubing. Look into the mazworx flange instead of that bmc one. And purge weld the manifold
Definitely going to purge weld the manifold, I figured I would have to in order to not get porosity in the welds. What do you mean tubing? I am ordering tubing?
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Old Feb 7, 2013 | 02:09 PM
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schedule 10 manifold always seem to crack and dont seem to last very long
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Old Feb 7, 2013 | 02:14 PM
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Originally Posted by riceball777
schedule 10 manifold always seem to crack and dont seem to last very long
Thats what I was worried about, figured I would get some more info before I went ahead and ordered though.

I also looked into the mazworx stuff, doesnt seem like they have stainless manifold flanges. I definitely want to build my manifold from stainless. Any other suggestions?
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Old Feb 7, 2013 | 02:17 PM
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Originally Posted by riceball777
schedule 10 manifold always seem to crack and dont seem to last very long
Yep he is rite do 40 or u will have problem after problem all the top mani company are 40

Sent from my DROID RAZR using Tapatalk 2
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Old Feb 7, 2013 | 02:31 PM
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Originally Posted by Enjoy Racing
Originally Posted by redboost10' timestamp='1360278110' post='22322136
Do it right and use tubing. Look into the mazworx flange instead of that bmc one. And purge weld the manifold
^ This and use slip joints. It hasn't been done in the s2000 community yet. Most manufactures use sch 40 pipe. But I notice most OEM manufactures at SEMA used tubing and slip joints. I think that is the better way to do it. IF you do decide to use pipe use sch 40.

Heres an example of what I am talking about
SKY turbo manifold
Whats the advantage to using slip joints?
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Old Feb 7, 2013 | 02:56 PM
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Originally Posted by andanotherone
Originally Posted by redboost10' timestamp='1360278110' post='22322136
Do it right and use tubing. Look into the mazworx flange instead of that bmc one. And purge weld the manifold
Definitely going to purge weld the manifold, I figured I would have to in order to not get porosity in the welds. What do you mean tubing? I am ordering tubing?
No schedule is pipe. Not tubing.
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Old Feb 7, 2013 | 03:02 PM
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Originally Posted by redboost10
Originally Posted by andanotherone' timestamp='1360278375' post='22322147
[quote name='redboost10' timestamp='1360278110' post='22322136']
Do it right and use tubing. Look into the mazworx flange instead of that bmc one. And purge weld the manifold
Definitely going to purge weld the manifold, I figured I would have to in order to not get porosity in the welds. What do you mean tubing? I am ordering tubing?
No schedule is pipe. Not tubing.
[/quote]

Gotcha, anyone know where i can get stainless bends and tubing from for a good price?
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Old Feb 7, 2013 | 03:02 PM
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It has been done. That's how mine is. Burns collectors and a TUBE header that weighs next to nothing compared to a pipe. I've seen a couple on this forum too.
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