S2000 Forced Induction S2000 Turbocharging and S2000 supercharging, for that extra kick.

my comptech diff has just failed

Thread Tools
 
Old Jan 6, 2016 | 11:48 PM
  #21  
s2000Junky's Avatar
Community Organizer
15 Year Member
Photogenic
Liked
Loved
 
Joined: Jun 2007
Posts: 31,070
Likes: 566
Default

Originally Posted by klopot07s2k
just curious, what diff fluid did you use, brand and viscosity??
I use 75/140. Its proven to me to be the best weight for stock diff after switching over for many miles now. Makes sense, the cold weight is still standard for proper flow rate/lubrication and the hot weight is thicker to help cushion and protect the diff under added stresses. I DD and road course the car with this fluid, so its proven for me.
Reply
Old Jan 8, 2016 | 07:54 PM
  #22  
steven975's Avatar
Registered User
 
Joined: May 2004
Posts: 5,094
Likes: 6
From: Vienna, VA
Default

Originally Posted by s2000Junky
The end caps usually wont break, they flex. That's the issue with stock equipped diffs, especially the ap1. You still may not have had enough reinforcement on the end caps with the comptech diff (considering you still damaged the ring and pinion gear) thats exactly whats happens when the end cap assy flexes and the gears go out of alignment. The gears themselves secondarily could still be a weak point.
I had recalled a puddy thread way back that said the weak point is the crush collar on the pinion gear. That 'crushes' and the gearset goes out of alignment slightly, and the force/leverage increases, flexing (and possibly breaking) the end caps, and at the very least tearing up the gears as the pinion and ring gear separate a little. This would happen regardless of whether you cryo treat.

Comptech does nothing with the crush collar. From what I hear, puddy builds a custom sleeve to replace the crush collar, making the above pretty much never happen.
Reply
Old Jan 20, 2016 | 12:32 PM
  #23  
riceball777's Avatar
Thread Starter
15 Year Member
 
Joined: Oct 2007
Posts: 3,121
Likes: 75
From: Los angeles
Default

Hi Benton,

my puffy mod stage 3 with 3.9 gears just shipped. Looks good so far.

This pic shows the assembly...PuddyMod solid steel sleeve is on the pinion Note the shot peen finished gears.


This pic shows balancing the carrier and the ring gear, balance is just at a thousands true round.


This pic shows the PuddyMod solid steel sleeve being set


This pic shows the turning torque on the pinion after the PuddyMod solid steel sleeve is custom fitted, it is set at 12 inch pounds.


This pic shows the backlash set at 2.4 to 3.0 thousands, it also shows the perfect gear to gear pattern.



This pic shows the finished rear build. Note the information on the LSD also note the shot peen finished gears.



THE REAR IS SHIPPED DRY WITH NO OIL INSIDE PLEASE ADD OIL BEFORE USE

Break in,

This rear will hold power very well but is not bulletproof! Be sure to rev match your shifts! When you launch the car preload the drive train, be smooth, and get some tire spin.

Use a good quality GL-5 Hypoid 75/140 gear oil in the rear. Use this oil in the rear for 500 miles then drain.

Use Amsoil, Mobil1, Valvoline, or Motul 75/140 gear oil every 12K miles.

When you receive the rear, fill it with oil Be sure not to over fill the rear, fill the rear until the oil starts to come back out of the fill hole. Replace the fill bolt once the oil slows to a light trickle

More Break in:

Drive the car like a civilized human for 300 miles, No launching, power shifts, or hard down shifts. After 300 miles the rear is fully broke in and “normal” driving can begin.

Thanks

Ben
Reply
Old Jan 30, 2016 | 10:24 PM
  #24  
riceball777's Avatar
Thread Starter
15 Year Member
 
Joined: Oct 2007
Posts: 3,121
Likes: 75
From: Los angeles
Default

So I been drive the car with the new puddy mod stage 3 diff and 3.9 final drive for about a week now and I love it. The diff is dead quiet and the 3.9 years do make each gear noticabable longer. Cruzing rpm on the freeway is about 400-500rpm lower. When my speedo reads 80mph I'm actually going about 86mph. This will definitely help with my traction problems as 1 to 3rd gear is much more usable now. As before 1st and 2nd gear were only burn out gears and were useless. 2nd gear is now somewhat usable and of course 1st gear is still useless. Over all I'm happy so far with this new diff.
Reply
Old Jan 31, 2016 | 06:10 AM
  #25  
LDfavoriteson's Avatar
 
Joined: Jun 2009
Posts: 787
Likes: 4
From: the slums of south carolina...
Default

^^^^
Puddymod FTW glad you're liking it
Reply
Old Jan 31, 2016 | 06:14 AM
  #26  
06S2k07Si's Avatar
Member (Premium)
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2005
Posts: 1,941
Likes: 47
From: Baraboo, WI
Default

Originally Posted by riceball777
So I been drive the car with the new puddy mod stage 3 diff and 3.9 final drive for about a week now and I love it. The diff is dead quiet and the 3.9 years do make each gear noticabable longer. Cruzing rpm on the freeway is about 400-500rpm lower. When my speedo reads 80mph I'm actually going about 86mph. This will definitely help with my traction problems as 1 to 3rd gear is much more usable now. As before 1st and 2nd gear were only burn out gears and were useless. 2nd gear is now somewhat usable and of course 1st gear is still useless. Over all I'm happy so far with this new diff.
Thanks for the update! Good info! I'll probably go down this path someday soon.

Thanks
Reply
Old Jan 31, 2016 | 09:59 AM
  #27  
soulicious's Avatar
 
Joined: Sep 2008
Posts: 1,126
Likes: 7
From: Bay Area, CA
Default

I have a 3.90 puddymod diff for my AP2. I kind of wished that I went 3.63. 3.90 would be good for AP1 In mo opinion.
Reply
Old Jan 31, 2016 | 10:30 AM
  #28  
06S2k07Si's Avatar
Member (Premium)
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2005
Posts: 1,941
Likes: 47
From: Baraboo, WI
Default

Originally Posted by soulicious
I have a 3.90 puddymod diff for my AP2. I kind of wished that I went 3.63. 3.90 would be good for AP1 In mo opinion.
Wow... Really? Hmmm
Reply
Old Jan 31, 2016 | 11:05 AM
  #29  
soulicious's Avatar
 
Joined: Sep 2008
Posts: 1,126
Likes: 7
From: Bay Area, CA
Default

Wasn't much of a difference, but I'm still happy having a beefed up diff.

http://www.turnzero.com/technical_re...ear_calculator
Reply
Old Jan 31, 2016 | 11:09 AM
  #30  
06S2k07Si's Avatar
Member (Premium)
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2005
Posts: 1,941
Likes: 47
From: Baraboo, WI
Default

Originally Posted by soulicious
Wasn't much of a difference, but I'm still happy having a beefed up diff.

http://www.turnzero.com/technical_re...ear_calculator
Hmm...I'll need to consider that.

Thanks
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
KaNgArOo
S2000 Forced Induction
4
Sep 19, 2014 03:46 PM
Jason00S2000
S2000 Under The Hood
21
Feb 6, 2006 04:21 PM
2QYK4U
S2000 Under The Hood
11
Dec 30, 2005 10:03 AM
Wisconsin S2k
S2000 Under The Hood
12
Mar 14, 2005 10:42 AM
honda9krpm
S2000 Talk
5
Jun 9, 2003 03:52 PM




All times are GMT -8. The time now is 05:58 AM.