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Another Wheel Failure

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Old Nov 24, 2009 | 08:57 AM
  #41  
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Originally Posted by 949Racing,Nov 23 2009, 05:36 PM
For those that might argue that brake heat has the same effect, it doesn't. Brake heat is transient. Powder curing is sustained unfortunately, not too dissimilar to annealing some fabricators will perform on 6061 T-6 to make it easier to form or repair.
What about wheels that are subjected to 25 hours of racing? At that point, is the heat sustained?
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Old Nov 24, 2009 | 09:43 AM
  #42  
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Originally Posted by Voodoo_S2K,Nov 24 2009, 09:57 AM
What about wheels that are subjected to 25 hours of racing? At that point, is the heat sustained?
I wonder the same thing. Cars do pit for fuel and fresh tires though. I get different answers depending on which engineer are rep I talk to.
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Old Nov 24, 2009 | 09:59 AM
  #43  
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Originally Posted by 949Racing,Nov 24 2009, 10:43 AM
I wonder the same thing. Cars do pit for fuel and fresh tires though. I get different answers depending on which engineer are rep I talk to.
True, but do fuel stops take long enough to allow the core of the wheel to cool down? I know of one car that actually went the entire 25 hours without changing tires, they only rotated them.
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Old Nov 24, 2009 | 10:10 AM
  #44  
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Originally Posted by Voodoo_S2K,Nov 24 2009, 10:59 AM
True, but do fuel stops take long enough to allow the core of the wheel to cool down? I know of one car that actually when the entire 25 hours without changing tires, they only rotated them.
I don't know. One would have to do some instrumented testing followed by metalurgical analysis to draw any conclusions. Pretty sure Enkei, Ray's BBS et.al. have done that and they continues to race on cast A356.0 wheels. They also recommend not powder coating their wheels. I'm not going to over analyze those facts to draw a different conclusion.
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Old Nov 24, 2009 | 12:28 PM
  #45  
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Originally Posted by bpaspi,Nov 24 2009, 07:56 AM
For 15 Minutes??
Anyway, as I have already written some posts before: I have proof for my statement. We found that glass-bead blasting was the cause for a failed aluminium structure part that broked only a few cycles after usage. It was so unusual that we performed further investigations and microscopic visual inspections. We found broken glass particles that had penetrated the surface and initiated a crack.
A sub-contractor of the supplier had blasted (which was strictly prohibited) 2 parts out of 150 and both of them failed...
I never tried to refute your point that media-blasting wheels may damage them. That's another question.

My point is that it absolutely *is* possible to degrade forged aluminum wheel strength properties by exposure to temperatures above 350F.

Note that I'm not saying that powdercoating wheels is *necessarily* going to reduce properties, only that it CAN, if not done in a manner that ensures the material is not overaged in the process.
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Old Nov 24, 2009 | 01:21 PM
  #46  
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So, moral of the thread is:

PC'ing wheels can cause their failure. However, PC'ing wheels is not necessarily the cause of failure. Sometimes it's because of poor wheel prep prior to the PC. Not all PC needs 400* to cure.

If you decide to PC your wheels, make sure the PC'er uses a low cure temp.

/end thread.
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Old Nov 24, 2009 | 01:54 PM
  #47  
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Originally Posted by rob.ok,Nov 23 2009, 09:10 PM
I bet everyone who rattle caned their wheels is feeling pretty good right about now



(not can but painted)
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Old Nov 24, 2009 | 09:30 PM
  #48  
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Originally Posted by 949Racing,Nov 23 2009, 05:36 PM
There are special low temp powders that can be cured at temps below 150°. Your typical powder coater does not use these powders. The common used powders curing closer to 300° most definitely have an adverse effect on T-4, T-6 heat treated aluminum A356.0 and 6061 alloys used in road wheels whether they are gravity cast, low pressure cast, flow formed, billet or net forged. The stronger the base design, the less likely it is to fail when weakened by improper PC.
Great, I've had my stock AP2 wheels powder coated because of brake dust stains.
Do you know if the AP2 wheels are made of the compounds you mention?
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Old Nov 24, 2009 | 09:37 PM
  #49  
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Originally Posted by RSXLNT,Nov 24 2009, 10:30 PM
Great, I've had my stock AP2 wheels powder coated because of brake dust stains.
Do you know if the AP2 wheels are made of the compounds you mention?
Probably A356.0 but you're on your own as to the condition of your wheels. Know that the OEM S2000 AP2 wheel is a freakin tank, TUV capable. Slightly weakening it with improper PC still leaves you with a wheel that is probably twice as strong as an SSR Type C or your average Rota.
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Old Nov 24, 2009 | 10:08 PM
  #50  
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In Germany is a s2k owner with broken AP2 wheels. After PowderCoating.
And if you think that the temperatures during the PC process is the root cause than they should not be used, right?
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