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use of aluminum body panels...?

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Old Mar 29, 2004 | 12:40 AM
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Default use of aluminum body panels...?

to make it brief...i know the s2000 uses an aluminum hood...but is that the only place which aluminum is used on the exterior?
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Old Mar 29, 2004 | 04:25 AM
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Yes
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Old Mar 29, 2004 | 05:41 AM
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There are several reasons for not using aluminum elsewhere:
  • Body panels made from aluminum cost roughly twice the price of steel.
  • Aluminum is more prone to dings and dents, unless you increase the thickness enough (which will significantly increase cost, and negate any weight savings benefits).
  • Body panels would have to be insulated from contact with steel to prevent galvanic corrosion. The hood doesn't have that problem because it is only in contact with steel at the hinges and front latch. These ponts are protected,preventing corrosion.
  • Aluminum has twice the thermal expansion rate of steel. Therefore fastening aluminum body panels to steel would probably need to be done in a way to prevent fatigue due to the differences in thermal expension of the chassis and the body panel.
  • Aluminum was chosen for the hood to reduce front-end weight, and give the car a 51/49 weight distribution. The hood inner and outer panels are relatively massive compared to the front fenders.
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Old Mar 29, 2004 | 08:54 AM
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ok...thanx, i'm well aware of the pros and cons of aluminum, i just needed a simple yes or no answer. but thanx for the extras anyways.
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Old Mar 29, 2004 | 10:59 AM
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As some one who DIDN'T know all that stuff, thanks for posting it, slalom44.
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Old Mar 29, 2004 | 11:42 AM
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Originally posted by slalom44
There are several reasons for not using aluminum elsewhere:[LIST]
[*]Body panels made from aluminum cost roughly twice the price of steel.

exactly. this is one of the reasons why the nsx is so expensive.
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Old Mar 29, 2004 | 12:09 PM
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the trunk is also aluminum
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Old Mar 29, 2004 | 12:18 PM
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^^ No it's not
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Old Mar 29, 2004 | 12:35 PM
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Originally posted by hotknives
the trunk is also aluminum
Nope, it is stamped steel. Just like any other car.
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Old Mar 29, 2004 | 12:41 PM
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Engine
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