Diff rebuild Gear to gear Backlash?
I'm rebuilding my diff and would like to know what backlash should i go.I read that anything between 2,8 - 3,3(mm?) should be fine....what do you guys advise me to do?
This guy is advising backlash set to 2,8-3,3mm for a 4,44gear installation...
http://robrobinette.com/S2000Differential.htm
http://robrobinette.com/S2000Differential.htm
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I can't speak for the 4.56's but the Richmond Gear 4.57's had the Backlash and Checking Distance (= pinion depth) engraved on the set and the BL was not tighter than OEM.

This is set # 201
Richmond Gear Double Diamond 4.57®
The BL (=backlash) = 0,010" = 0,25mm = dubble OEM spec
Also, measure at 4 positions, 90 degree from eachother (* and write them down)
There is also a minimum and a max difference.
OEM numbers = spec 0,09-0,11mm
Min = 0.05mm
Max difference = 0,07mm
The backlash is within spec as long as: (*)
#1 You're within spec at at least one position = 0,09-0,11mm
#2 Non of the positions are below minimum = 0,05mm
#3 The difference between the 4 positions is not more than 0,07mm
Have fun adjusting

Yes.. it was a little tighter than spec @ 0,19mm but it was impossible to get it right AND keep the pre-load on the Torsen bearings AND get a good contact patch.
This was an it-will-wear-to-spec setting
The diff is running for a 100k km now so I guess it was ok.

This is set # 201
Richmond Gear Double Diamond 4.57®
The BL (=backlash) = 0,010" = 0,25mm = dubble OEM spec
Also, measure at 4 positions, 90 degree from eachother (* and write them down)
There is also a minimum and a max difference.
OEM numbers = spec 0,09-0,11mm
Min = 0.05mm
Max difference = 0,07mm
The backlash is within spec as long as: (*)
#1 You're within spec at at least one position = 0,09-0,11mm
#2 Non of the positions are below minimum = 0,05mm
#3 The difference between the 4 positions is not more than 0,07mm
Have fun adjusting
Yes.. it was a little tighter than spec @ 0,19mm but it was impossible to get it right AND keep the pre-load on the Torsen bearings AND get a good contact patch.
This was an it-will-wear-to-spec setting
The diff is running for a 100k km now so I guess it was ok.
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