S2000 Under The Hood S2000 Technical and Mechanical discussions.

Front sway bar preload

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Old Mar 18, 2017 | 11:54 PM
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Default Front sway bar preload

hi guys for my front sway bar instal do I need to preload the suspension and if so what is preload exactly
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Old Mar 19, 2017 | 12:25 AM
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You cant pre load a sway bar by design. Its only under tension when one wheel is compressed.
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Old Mar 19, 2017 | 05:12 AM
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You need to install a sway bar with both wheels on the ground ( or on ramps) with the weight of car on the suspension. Installing the bar with the wheels dangling could possibly preload the bar.

The bar ends where the end links attach, should be as parallel to the ground as possible.

Angled up or down can add preload to one or both sides.
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Old Mar 19, 2017 | 05:26 AM
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I can see where you might need to have both wheels at ride height to be physically able to install the bar. But I can't see how a swaybar can have preload from install. Unlike stock control arm bushings, its free to pivot in its mounts. The end links pivot as well. As soon as car goes over one bump, any possible preload would disappear.

Now, preload from uneven suspension left to right is a different matter. If you have suspension with adjustable preload, and especially if you have corner balanced them, then adding adjustable swaybar endlinks is a very good idea. You can change the length on each end to make sure you don't have any suspension length difference induced swaybar preload.
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Old Mar 19, 2017 | 04:14 PM
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Originally Posted by EELPIE
You need to install a sway bar with both wheels on the ground ( or on ramps) with the weight of car on the suspension. Installing the bar with the wheels dangling could possibly preload the bar.

The bar ends where the end links attach, should be as parallel to the ground as possible.

Angled up or down can add preload to one or both sides.
False. Will make no difference. The sway is completely unsprung and separate from anything related to where the coilover is sitting in its stroke position. Install a sway up in the air where its easiest to get to. The End.

Dont confuse end link length with sway bar pre load, not the same thing.

Last edited by s2000Junky; Mar 19, 2017 at 04:16 PM.
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Old Mar 21, 2017 | 10:00 AM
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The swaybars *will* experience "preload" whenever the L-R static weight distribution is unequal. The best way to minimize it is to get adjustable endlinks and have your alignment shop set them while you're sitting in the car on the lift. For best results, also make sure the car is configured exactly as you'll be using it. (For example, track guys typically remove the spare, the toolkit, and sometimes even the passenger seat.)

I've had success with endlinks from McMaster-Carr. The part numbers are (or were - this info is several years old):

60745K64 High-Strength PTFE-Lined Ball Joint Rod End Linkage, 3/8"-24, Male Shank
60745K84 High-Strength PTFE-Lined Ball Joint Rod End Linkage, 3/8"-24, Female Shank

Note: These will work for both front and rear bars, so you can get four of each.
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Old Mar 21, 2017 | 12:33 PM
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it's in the service manual to load the weight of the car before applying torque to the endlink bolts on install.
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Old Dec 13, 2017 | 09:39 PM
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Originally Posted by jyeung528
it's in the service manual to load the weight of the car before applying torque to the endlink bolts on install.
Just noticed this in the service manual as well. No mention of preload when replacing the swaybar but there is mention of preload when replacing the swaybar endlinks.
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Old Dec 14, 2017 | 03:57 AM
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Welcome to one of about 60 pieces of mis-information in the Honda manual.

Stock bar:

There are no rubber bushings in torsion in the system, so there is no preload that happens. Nor is there any need to load anything. You can install the bar with the suspension hanging on the lift, on the ground, does not matter.

Adjustable bar:

Same here. Install the bar with suspension hanging no problem. However, once on the ground, the bar may have side-to-side activation. So having the weight on the car is important here, so the bar can be set in a no-load state. Put the driver in the driver’s seat for even more precision, before attaching the last end link.

In short
-install bar on lift, tighten everything, leave one end of one adjustable link disconnected
-lower car to ground or front on ramps, put driver in seat, and attach the last link. Shorten it, or lengthen it, so it goes into the bar with no load

Last edited by Billman250; Dec 14, 2017 at 04:05 AM.
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Old Dec 14, 2017 | 01:03 PM
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I found it really strange that the factory manual recommends preloading a bar with ball/socket links.

Its written that way in the TSX manual too.

I thought it was to account for hole slop in the bar eyelet
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