Project CTSC
Day 1
Decided we'd try and pull the crank pulley out... Don't have the special tool...
Got 1/2" impact in there, no luck...
Breaker with 4 ft cheater bar, in 6th gear, standing on brakes. Nothing... It was loading the suspension.
Pull radiator / condensor (you can pull them up without having to disconneting hoses), use 3/4" electric impact that will pull lags with 4" washers THROUGH LOGS. N o t h i n g. So it's safe to say this bolt is really effing tight.
Gave up, put everything back together.
Day 2
Called local Honda dealership and asked to borrow tool. No go.
Talked to them further and they said for $60 they'd switch pullies for me completely. Agreed, took about 2 hours (from dropoff to pickup). Well worth it, IMHO. Might bolt the Comptech pulley onto the crank pulley tonight, tomorrow is the big day.
Day 3
Installed.
In order of most difficult to least:
Crank Pulley (Honda Dealer ended up doing it as seen above)
Airbox
ESM (Cutting engine harness oh my!)
Fuel Pump
Impressions
It's awesome. It pulls and Pulls and PULLS and P U L L S! Do this.
Decided we'd try and pull the crank pulley out... Don't have the special tool...
Got 1/2" impact in there, no luck...
Breaker with 4 ft cheater bar, in 6th gear, standing on brakes. Nothing... It was loading the suspension.
Pull radiator / condensor (you can pull them up without having to disconneting hoses), use 3/4" electric impact that will pull lags with 4" washers THROUGH LOGS. N o t h i n g. So it's safe to say this bolt is really effing tight.
Gave up, put everything back together.
Day 2
Called local Honda dealership and asked to borrow tool. No go.
Talked to them further and they said for $60 they'd switch pullies for me completely. Agreed, took about 2 hours (from dropoff to pickup). Well worth it, IMHO. Might bolt the Comptech pulley onto the crank pulley tonight, tomorrow is the big day.
Day 3
Installed.
In order of most difficult to least:
Crank Pulley (Honda Dealer ended up doing it as seen above)
Airbox
ESM (Cutting engine harness oh my!)
Fuel Pump
Impressions
It's awesome. It pulls and Pulls and PULLS and P U L L S! Do this.
why would you even try to do this without the specialty tools? My experience also has shown that the older MY's the harder it was to break the bolt free.
Hope the rest of the install goes better.
Trending Topics
Originally Posted by AllStock27,Apr 28 2006, 09:34 PM
How hard is it with the special tool?
I'd gladly have paid $60 not to have had to go through that part of the install.
I guess I just got lucky. W/ the morosso tool and a 5 foot pipe I was able to break mine loose by myself. Now it was my 2nd motor so perhaps the honda techs at the dealership didn't torque it as much as it comes from the factory.




The RIGHT tool for the specific job. That bolt can take up to as much as 500 lb/ft to get broken free. To put that into perspective, that's over 3 times the max torque your engine can put out.

