S2000 Modifications and Parts Discussions about aftermarket products and parts including reviews, information and opinion.

Advice on Clutch Replacement

Thread Tools
 
Old 12-10-2019, 07:35 AM
  #1  

Thread Starter
 
Jin_Muff's Avatar
 
Join Date: May 2017
Posts: 32
Received 0 Likes on 0 Posts
Default Advice on Clutch Replacement

Hi guys

I'm still a newbie to the motor so I'm turning here for some advice. I'm trying to replace the clutch through out bearing and pressure plate.
I've been told OEM is the best way to go up to 350 hp.
The car is slightly modified as I have run a different header
3" exhaust a 70mm skunk 2 tb and I ported the intake and polished it. I'm about to add a flex fuel sensor to the mix
Some id injectors and a fuel rail. I'm currently using an Aem v2.2 ecu.
I mentioned these because I want to know what's the best clutch to use I'm not going to be using forced induction but I want a lasting clutch.
I forgot to mention I'm using a 10lb flywheel
Can you guys ascertain whether it's best to replace everything with oem parts or is there a trusted kit I can purchase to install.
Kindly advise
Old 12-10-2019, 01:10 PM
  #2  

 
clio's Avatar
 
Join Date: Oct 2010
Posts: 503
Received 26 Likes on 22 Posts
Default

oem throwout bearing
oem (branded FCC) clutch disc
oem throwout bearing guide
oem pilot bearing
oem clutch fork (if required)
oem slave boot (if required)

oem pressure plate - or ACT HD pressure plate if you want a firmer option
oem AP1 flywheel - or ACT Pro-lite flywheel as a lighter option

I believe this is the consensus from most on s2ki for cars that aren't boosted
The following 2 users liked this post by clio:
HawkeyeGeoff (12-11-2019), Jin_Muff (12-11-2019)
Old 12-10-2019, 02:11 PM
  #3  

 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,174
Received 1,283 Likes on 964 Posts
Default

^this, but add in a release bearing guide from Honda and some HT urea grease.

If you go with ACT, I would strongly suggest a clutch interlock bypass and would also suggest only pushing the clutch long enough to shift (don't sit there at a stoplight with the clutch pushed in).

And with "OEM", I would suggest sourcing all your parts from a Honda dealer. Not "OEM" aftermarket.

The following users liked this post:
Jin_Muff (12-11-2019)
Old 12-10-2019, 02:24 PM
  #4  

 
clio's Avatar
 
Join Date: Oct 2010
Posts: 503
Received 26 Likes on 22 Posts
Default

Originally Posted by B serious
^this, but add in a release bearing guide
Just to avoid confusion my 'throwout bearing guide' equals 'release bearing guide'
The following users liked this post:
Jin_Muff (12-11-2019)
Old 12-10-2019, 06:17 PM
  #5  

 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,174
Received 1,283 Likes on 964 Posts
Default

Originally Posted by clio
Just to avoid confusion my 'throwout bearing guide' equals 'release bearing guide'
Mybad. I did not see that you already posted it.
Old 12-11-2019, 05:48 AM
  #6  

Thread Starter
 
Jin_Muff's Avatar
 
Join Date: May 2017
Posts: 32
Received 0 Likes on 0 Posts
Default Thanks

Originally Posted by clio
oem throwout bearing
oem (branded FCC) clutch disc
oem throwout bearing guide
oem pilot bearing
oem clutch fork (if required)
oem slave boot (if required)

oem pressure plate - or ACT HD pressure plate if you want a firmer option
oem AP1 flywheel - or ACT Pro-lite flywheel as a lighter option

I believe this is the consensus from most on s2ki for cars that aren't boosted
Thanks guys for the advice
Will order all OEM this afternoon
Was thinking of the act pressure plate but was also advised it's much more aggressive.
In that light I'll get everything OEM
Old 12-11-2019, 07:28 AM
  #7  

 
flanders's Avatar
 
Join Date: Aug 2013
Location: Sweden
Posts: 4,066
Received 433 Likes on 368 Posts
Default

I wouldn't call the ACT pressure plate aggressive.
Mine actually felt softer than the stock PP I had before, but that was mostly because a completely dry release bearing guide.
I've tried comparing the pedal effort on some friends cars with stock parts and it's very hard to notice any difference though.
If you are going forced induction in the future you should definitely get the ACT HD PP now and save massive amounts of wrenching time.
If you are going to do the install yourself check out the amazing guides done by DIYGuys on youtube.
Here is the first one
Old 12-15-2019, 04:32 AM
  #8  

 
rpg51's Avatar
 
Join Date: Jun 2016
Location: Vermont
Posts: 3,295
Received 256 Likes on 219 Posts
Default

I think Billman gets a clutch replaced in a couple of hours, while you wait. if that. Amazing.
Old 12-16-2019, 01:57 PM
  #9  

 
Slowcrash_101's Avatar
 
Join Date: Jul 2013
Posts: 5,262
Received 419 Likes on 349 Posts
Default

Often overlooked part on the transmission bellhousing, the clip and spring the fork sits in. It's cheap and should also be replaced. I think that as long as the clutch isn't slipping the pressure plate is reusable, it should outlast the disk. The Honda grease is critical, and it's critical that you pack grease into the groove on the release bearing. Be generous, that is the grease that the release bearing slides on for the next 10 years. It's also a good idea to replace the boot that covers the fork, that boot is keeping dirt, and water from getting in there and mixing with the grease.

It's really annoying that the grease drying up is the main culprit in wearing the clutch. This is because it becomes easier to gall the guide sleeve increasing friction , and when the grease dries out, and the guide starts warping it puts more wear on the bearing, which requires more force to depress the clutch, which stresses the hydraulics of the clutch and accelerates master and slave leaks and wear.

If I were doing a clutch on these cars, I would only change the pressure plate if it's slipping bad in which case the pressure plate is likely full of hot spots and should probably be changed as well. I would resurface the flywheel, by hand if necessary, or replace it with a lighter one if you have an AP2. Definitely change the disk, the two bearings, the stuff the bearing interacts with(fork pivot, spring, hanger, release guide). Make sure you keep the little plate that comes with the flywheel, that spacer is critical. Definitely replace the boot for the fork to preserve the grease, and while you have the trans off, inspect the rear main seal, if it's leaking change it, if it ain't, leave it be.

As far as clutch hydraulics, you'd only have to remove the clutch delay valve if you have an AP2 and are going to a lighter flywheel.
The following users liked this post:
mhm4000 (03-15-2020)
Old 12-17-2019, 05:37 AM
  #10  

Thread Starter
 
Jin_Muff's Avatar
 
Join Date: May 2017
Posts: 32
Received 0 Likes on 0 Posts
Default

Originally Posted by Slowcrash_101
Often overlooked part on the transmission bellhousing, the clip and spring the fork sits in. It's cheap and should also be replaced. I think that as long as the clutch isn't slipping the pressure plate is reusable, it should outlast the disk. The Honda grease is critical, and it's critical that you pack grease into the groove on the release bearing. Be generous, that is the grease that the release bearing slides on for the next 10 years. It's also a good idea to replace the boot that covers the fork, that boot is keeping dirt, and water from getting in there and mixing with the grease.

It's really annoying that the grease drying up is the main culprit in wearing the clutch. This is because it becomes easier to gall the guide sleeve increasing friction , and when the grease dries out, and the guide starts warping it puts more wear on the bearing, which requires more force to depress the clutch, which stresses the hydraulics of the clutch and accelerates master and slave leaks and wear.

If I were doing a clutch on these cars, I would only change the pressure plate if it's slipping bad in which case the pressure plate is likely full of hot spots and should probably be changed as well. I would resurface the flywheel, by hand if necessary, or replace it with a lighter one if you have an AP2. Definitely change the disk, the two bearings, the stuff the bearing interacts with(fork pivot, spring, hanger, release guide). Make sure you keep the little plate that comes with the flywheel, that spacer is critical. Definitely replace the boot for the fork to preserve the grease, and while you have the trans off, inspect the rear main seal, if it's leaking change it, if it ain't, leave it be.

As far as clutch hydraulics, you'd only have to remove the clutch delay valve if you have an AP2 and are going to a lighter flywheel.
I'm now seeing this message but it's very informative I'm not sure if the parts I bought will be sent with the Honda grease but I'll be sure to be generous when applying it. I don't have the ap2 motor I have the ap1 motor. I recently bought a 10lb flywheel but I have to take it to the machine shop to be replaced. My issues came when I removed the transmission and saw everything rusted down to the pressure plate bolts so I ordered those as well.
Hopefully I receive my items soon so I can start to reassemble the setup. I also have to open the tranny to reseal it as I found some leakage. I'll take a close look at the video posted above to get a better guide.


Quick Reply: Advice on Clutch Replacement



All times are GMT -8. The time now is 12:47 AM.