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Front UCA gussets

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Old Feb 6, 2017 | 07:21 AM
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Default Front UCA gussets

Does anyone besides spoon make a kit for weld in front UCA gussets? Looking to do mine. If a kit is available (and reasonably priced) I'd rather go that route instead of make my own. Searched the net with no luck, it just seems like someone out there would be offering this as its so commonly upgraded.

Thanks
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Old Feb 6, 2017 | 07:26 AM
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I think the most common way to address this is to reinforce the welds with better welds. I think very few actually add additional structure there.
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Old Feb 6, 2017 | 08:25 AM
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The one chassis reliability upgrade I recommend is to have the front upper suspension mounts re-welded to the body (see pic below). The mounts are spot welded in place and are known to crack and fail under the stress of r-compound tires. At the very least keep an eye on the mounts and inspect them every time you remove the front wheels. The AP1 mounts are weaker than the AP2 but failures have occurred in all model year S2000s. Make sure the mount-to-body seam is completely clean before welding as all the sealant mat must be removed. A stripper wheel on a grinder works well. If the mount has pulled away from the body it must be hammered back into place because you cannot weld an air gap.
https://robrobinette.com/S2000TrackEvolv.htm
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Old Feb 6, 2017 | 03:19 PM
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Just did mine this summer Jake when I switched to slicks. I cleaned off the undercoat and ran a weld need along the sides of each top mount. No parts, just elbow grease.

galmorous, nope. Functional and prevents the problem, yes.

Mike
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Old Feb 6, 2017 | 03:23 PM
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its only ap roblem for AP1 chassis, they were spot welded, AP2 has a seam weld and shouldnt break.
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Old Feb 7, 2017 | 12:12 AM
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When Andy Wojteczko prepared his S2000, he modified the upper mount with a slug (common on oval track cars) that allowed the inner pivot to raised, helping the geometry in a lowered car. He then added the Spoon reinforcement.

2000 Honda S2000 - Adjustable Geometry, Optimum Handling - Project S2K - Modified Magazine

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Old Feb 7, 2017 | 03:33 AM
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Is it just me or do those welds look horrible?
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Old Feb 7, 2017 | 04:33 AM
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Originally Posted by freq
Is it just me or do those welds look horrible?
Bigger the glob, better the job....
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Old Feb 7, 2017 | 02:32 PM
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Originally Posted by freq
Is it just me or do those welds look horrible?
It might just be you. Beautiful even heat marks showing great penetration.

Cheers

Earlysport
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Old Feb 8, 2017 | 03:49 AM
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Those welds looks fine
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