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Sanding headlight assembly

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Old Nov 2, 2003 | 11:13 AM
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Default Sanding headlight assembly

My car has 31K miles on it and I am starting to take notice of all the little chips in the headlights so what im wondering is has anyone sanded them down a little to make them appear more clear. Any input on sandpaper used and and other information will be appreciated.
Jeremiah
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Old Nov 2, 2003 | 11:26 AM
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FYI, sanding any clear plastic lense such as the one on our headlights will leave permanent damage in the form of a haze. It may work on real glass but it will not work under any circumstances for plastic.
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Old Nov 2, 2003 | 11:29 AM
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I've done this. I used 1500 grit sand paper and did it very lightly. You have to go over it with plexus afterwards. It takes a lot of polishing and a lot of elbow grease, but it works.

I noticed a VERY SLIGHT hazing in a few areas, but it doesn't affect the light at all and realy isn't noticable unless you look very closely and catch the right light.
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Old Nov 2, 2003 | 11:41 AM
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Thanks for the tips guys i appreciate it.
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Old Nov 2, 2003 | 02:35 PM
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I have seen professional kits for clearing pitted glass, which consists of various stages of abrasives (high cut to low cut) and then polishing with jeweler's rouge - I guess the same could be done for plastic, but this should be done by a pro or someone with experience. I would find out what kind of material the headlight cover uses (polycarbonate?) and then get a sheet of it and practice. Search on windshield re-finishing or similar on Google.
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Old Nov 3, 2003 | 05:33 AM
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Plain old swirl remover (the one you'd use on your car's paint) will remove most of the little dots with a 10 minute strong rubbing pass.

The big ones may take more drastic measures like sanding but I wouldn't use anything less than a 2000 grit wet sand paper. Then do the swirl remover thing.
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Old Nov 3, 2003 | 09:21 AM
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WAIT- YOU NEED NOTHING OTHER THAN POLISH'S #2 and #1 from this link. I had the same problem, with hazing, and this stuff worked amazing. #3 is not for polycarbonate, so don't use that. Start off with #2 and then work it for 10 min. 10 more min with #1 and you're done- lights look brand new, and for 9 bucks too!

http://www.aircraftspruce.com/catalog/cspa...vusproducts.php
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Old Nov 3, 2003 | 09:41 AM
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[QUOTE]Originally posted by gomason
WAIT- YOU NEED NOTHING OTHER THAN POLISH'S #2 and #1 from this link.
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Old Nov 3, 2003 | 07:43 PM
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[QUOTE]Originally posted by gomason
WAIT- YOU NEED NOTHING OTHER THAN POLISH'S #2 and #1 from this link.
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