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Headlamp Restoration Success

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Old Oct 18, 2025 | 06:59 AM
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Lightbulb Headlamp Restoration Success

I recently refurbished my 2006 headlamp assemblies which were looking hazy and yellow from years of weather. I was surprised how well they came out and thought I'd post here in case anyone else feels inspired to do the same. Its a fairly quick job, the hardest part was removing the bumper and lights themselves.

I used wet&dry from 1,000 to 10,000 grit, followed by two coats of E-Tech Restored Headlight Clear Coat. It's been 2 weeks now, and the lights still look as they do in the final picture.

Sorry the pictures are a bit large.


First pass, 1000 grit. This mostly felt like cleaning off years of grime.
First pass, 1000 grit. This mostly felt like cleaning off years of grime.


Starting to get nervous at 3000 that they would never clear up.
Starting to get nervous at 3000 that they would never clear up.


Still nervous at 5000.
Still nervous at 5000.


At 7000 they started looking noticeably clearer.
At 7000 they started looking noticeably clearer.


From 7000 to 10,000 they started to look great. But only after the clearcoat was applied did they start to look brand new.
From 7000 to 10,000 they started to look great. But only after the clearcoat was applied did they start to look brand new.
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Old Oct 19, 2025 | 06:59 AM
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Came out Excellent.
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Old Oct 19, 2025 | 07:16 AM
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Need to do this to mine might try it out in the future.
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Old Oct 19, 2025 | 07:29 AM
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Originally Posted by Catticus
From 7000 to 10,000 they started to look great. But only after the clearcoat was applied did they start to look brand new.
Does keeping the car under a cover — when having to park it outdoors — help lengthen the time that the lenses stay clear?

Thanks!
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Old Oct 19, 2025 | 08:44 AM
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Originally Posted by Catticus
I recently refurbished my 2006 headlamp assemblies which were looking hazy and yellow from years of weather. I was surprised how well they came out and thought I'd post here in case anyone else feels inspired to do the same. Its a fairly quick job, the hardest part was removing the bumper and lights themselves.

I used wet&dry from 1,000 to 10,000 grit, followed by two coats of E-Tech Restored Headlight Clear Coat. It's been 2 weeks now, and the lights still look as they do in the final picture.

Sorry the pictures are a bit large.


First pass, 1000 grit. This mostly felt like cleaning off years of grime.
First pass, 1000 grit. This mostly felt like cleaning off years of grime.


Starting to get nervous at 3000 that they would never clear up.
Starting to get nervous at 3000 that they would never clear up.


Still nervous at 5000.
Still nervous at 5000.


At 7000 they started looking noticeably clearer.
At 7000 they started looking noticeably clearer.


From 7000 to 10,000 they started to look great. But only after the clearcoat was applied did they start to look brand new.
From 7000 to 10,000 they started to look great. But only after the clearcoat was applied did they start to look brand new.
Your job looks excellent! So are you saying that you used no polish before applying the clearcoat?
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Old Oct 19, 2025 | 09:06 AM
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PPF Film is a borderline permanent haze preventer. I used Expel a decade ago and it has been flawless. If you are careful with your sanding and tape off the lenses well, you can refinish without removing the lights.



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Old Oct 19, 2025 | 01:27 PM
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Originally Posted by windhund116
Does keeping the car under a cover -- when having to park it outdoors -- help lengthen the time that the lenses stay clear?

Definitely. Its a tag team of UV light, and road abrasives that damage lenses.
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Old Oct 20, 2025 | 10:19 AM
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Yes. Straight from sanding, wipe clean with water, dry thoroughly, then clear coat.
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Old Oct 21, 2025 | 04:30 AM
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Looks great, OP!

Originally Posted by windhund116
Does keeping the car under a cover — when having to park it outdoors — help lengthen the time that the lenses stay clear?

Thanks!
PPF the headlights to protect them.

Originally Posted by Car Analogy
Definitely. Its a tag team of UV light, and road abrasives that damage lenses.
PPF protects from both issues.
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Old Oct 21, 2025 | 04:58 AM
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Originally Posted by Catticus
Yes. Straight from sanding, wipe clean with water, dry thoroughly, then clear coat.
Thanks for clarifying that. Is there a particular type of clear coat to go for?
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