What grinding gears can do
Originally Posted by lamvu,Sep 27 2004, 05:08 PM
Hmm So lets say that you are flooring your car in a low gear, 2nd gear, and then you clutch in and you wait for the rpms to drop then you place the car in 5 or 6 gear would it still wearing down the grooves?
edit : nvm i re-read the thread.
edit : nvm i re-read the thread.
Quick question for Woodwork or anyone else:
I tend to double clutch downshifting into first, with the shifter held in between 1st & 2nd gear (pushing left against the spring action), instead of shifting to the Neutral position. Is this a bad habit?
I tend to double clutch downshifting into first, with the shifter held in between 1st & 2nd gear (pushing left against the spring action), instead of shifting to the Neutral position. Is this a bad habit?
Originally Posted by davepk,Sep 22 2004, 02:17 PM
When the sleeve is moved when engaging a gear it must first compress a circular wire spring that rests in a groove between the synchro hub and the synchro. If any bit of debris gets under the spring it can get stuck there and prevent the spring from compressing enough to let the sleeve slip over it. If after some time the bit of debris works its way out then the gear will suddenly be restored.
Thanks for the pictures and information. Interesting.
Dave,
I believe I suffered from that same failure mode you're describing when I lost 5th gear for a few hours once. I never skip shift.
Ted
Originally Posted by foolio,Sep 27 2004, 04:21 PM
Quick question for Woodwork or anyone else:
I tend to double clutch downshifting into first, with the shifter held in between 1st & 2nd gear (pushing left against the spring action), instead of shifting to the Neutral position. Is this a bad habit?
I tend to double clutch downshifting into first, with the shifter held in between 1st & 2nd gear (pushing left against the spring action), instead of shifting to the Neutral position. Is this a bad habit?
).
Originally Posted by xviper,Sep 23 2004, 03:05 PM
mainshaft countershaft and shift forks

Originally Posted by xviper,Sep 27 2004, 12:53 PM
I don't think we can take something that a specific dealer said to a particular owner as being "Honda" saying skip shifting is abuse. We all know that dealers will use any and all excuses to deny a warranty claim and "abuse" is the most common one they use.
As for "rowing through the gears" with the clutch in, I guess this would cause the tranny to go through the same steps is if you were to release the clutch each time. I'm also of the opinion that if you took the time that it took to "row through the gears" and just moved directly into the higher gear (skipping some in between), you would accomplish the same thing. It's "time" that is required for the important bits of the tranny to slow down enough to make a skip shift safer.
As for "rowing through the gears" with the clutch in, I guess this would cause the tranny to go through the same steps is if you were to release the clutch each time. I'm also of the opinion that if you took the time that it took to "row through the gears" and just moved directly into the higher gear (skipping some in between), you would accomplish the same thing. It's "time" that is required for the important bits of the tranny to slow down enough to make a skip shift safer.
This is why I'd like WoodWork to give me some advice on what to do about it. Do I have a chance of getting my money back from Honda Care. I know that Honda Care is a totally separate entity from Honda. They are more like an insurance company than anything else.
In my case, I had both of the shafts rebuilt within 2.5 months of eachother. How can anyone abuse their car enough to do that? It's all B.S. if you ask me.
All this talk of "how to shift" is pointless. There shouldn't be any thought to shifting at all. If you have to try to think about what you are doing, then the damn thing was designed wrong in the first place. This isn't a Model T we are driving here.
In the picture above...
The 2 fingers rest on a shift fork rod between 2 shift forks and immediately above 5th and 4th gear.
The shift forks wrap around the synchro sleeve and cause the sleeve to move left or right.
The sleeve is a relatively thin cylinder with teeth along its inside wall.
Inside the sleeve and hidden from view here is the synchro hub with matching teeth.
The right most of the 2 gears immediately under the 2 fingers is 4th gear.
The thin cog like ring just to the right of 4th gear is also part of 4th gear (all one piece).
The even thinner brass ring with matching cogs just to the right of 4th gear is the visible part of the 4th gear synchro.
Pressure is applied to the cone surface of the brass synchro ring as the 3rd / 4th gear synchro sleeve is moved to the left when engaging 4th gear. Since 4th gear is a double cone synchro the visible brass synchro pushes against a cone ring and then another brass cone ring both of which are hidden between 4th gear and the synchro ring. One of the hidden brass cones is locked to 4th gear and as the pressure and friction builds 4th gear and the synchro sleeve match speed. At some point the pressure builds enough for the synchro sleeve to pop past the synchro spring which up until that point has kept the synchro sleeve from engaging the cogs on 4th gear.
If the speed of the sleeve and the gear are matched when the sleeve pops past the spring then the sleeve will smoothly engage the cogs on 4th gear. If there is still a speed differential between the sleeve and 4th gear then the teeth on the inside of the sleeve will grind against the cogs on 4th gear.








