S2000 Under The Hood S2000 Technical and Mechanical discussions.

Differential Fluid Change

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Old Jan 1, 2006 | 02:09 PM
  #1  
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Red face Differential Fluid Change

Time: 45 minutes

Difficulty level 1-10: 2

Tools required:
1/2 inch drive
Metric sockets
Replacement washers 90402-PCZ-003, 90401-PCZ-003
Fluid pump
Differential fluid 1 quart
Rags

1. Remove differential fill bolt first, remove washer and replace with
90402-PCZ-003




2. Remove differential drain bolt second, remove washer and replace with
90401-PCZ-003




Inspect drain bolt for shavings and wear on the magnet


Wipe drain bolt and clean magnet


3. Drain old fluid into container


4. Replace drain bolt using 24mm socket and 1/2 inch drive. Torque to 33 lbf-ft


5. Use fluid pump to pump diff fluid of your choice into the pumpkin. The bottom line goes to the fill hole and the top line goes into the bottle of diff fluid



6. Fluid will leak out of fill hole when diff is full


7. Replace fill bolt, torque to 33 lbf-ft

8. Wipe area clean


9. Your done!
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Old Jan 1, 2006 | 03:06 PM
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Very nice. I will be changing the fluid tomorrow. Where did you pick up the fluid pump?
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Old Jan 1, 2006 | 03:10 PM
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Originally Posted by shivers,Jan 1 2006, 04:06 PM
Very nice. I will be changing the fluid tomorrow. Where did you pick up the fluid pump?
Pep Boys and Kragen carry them.

There are many pumps......I just chose this one cause it works so good.


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Old Jan 1, 2006 | 05:13 PM
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My 2000-2005 S2000 Honda Service Manual says the drain plug on the differential need to be torqued to 33 lb ft, same as the fill plug. I changed the fluid out for the first time a couple of days ago.
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Old Jan 1, 2006 | 05:35 PM
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Originally Posted by mloomis,Jan 1 2006, 06:13 PM
My 2000-2005 S2000 Honda Service Manual says the drain plug on the differential need to be torqued to 33 lb ft, same as the fill plug. I changed the fluid out for the first time a couple of days ago.
Thank you....

edited.
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Old Jan 2, 2006 | 06:15 AM
  #6  
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repost https://www.s2ki.com/forums/index.php?showtopic=99995

its in the faq.
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Old Jan 2, 2006 | 07:00 AM
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he's got some pictures from a couple different angles, so i'll add this to the FAQ as well.
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Old Jan 2, 2006 | 09:39 AM
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Nice writeup
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Old Jan 2, 2006 | 11:09 AM
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the spec on both plugs is 33 lb-ft, but as mentioned in the original FAQ, you'll probably have a difficult time fitting your torque wrench and socket between the diff and the beam you see in the pics to remove/replace the fill plug. Because of this, I just use a regular wrench, and tighten the plug with the same force as I did the drain plug. This is not a critical bolt, so better to under tighten, then if it leaks, give it a bit more.
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Old Jan 3, 2006 | 09:57 AM
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Originally Posted by Squeezer,Jan 2 2006, 08:15 AM
Yeah Tim. Nice work and all, but this DIY was done almost 3 years ago and is posted.

Nice thinkin' anyway......
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