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Okay... So basically since November '08 and this thread I've been compulsively trying to iron out an even better LED solution for my headlights. After much trial & error ...I believe I've struck pay-dirt . Whaddayathink?
What you are looking at here are 14 pattern-drilled points around the bottom half of the black plastic insert where it surrounds the HID. I had to wreck a couple inserts through trial & error (plastic insert is just too fragile on top half of the HID 'ring'). But in the process, I fine-tuned a 'template' for drilling this pattern. Patterned for a specific set of flexible strip silicone bright white LEDs purchased off eBay, I then pressed the LED strip into place...hole-by-hole...from the backside of the black insert. Wrapped it up with a bead of silicone to hold them in place. Yummy!