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Brake duct attachment question

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Old Mar 28, 2003 | 03:06 PM
  #1  
S2kRob's Avatar
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From: Toronto
Default Brake duct attachment question

Hey all,

I read the other brake ducting thread, but didn't find a satisfactory answer to this question.

I would like to know how you all attached the end of the brake duct tubing to the brake heat shield. On the NSXFiles, there appears to be a specific end piece used, but I can't find it on the 'net anywhere.

Any advice, or help would be appreciated as I am ordering the parts this week (track day on April 21).

Thanks!
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Old Mar 29, 2003 | 05:08 PM
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I've had the same exact(!) question in mind for quite some time. Brake ducting is available fairly inexpensively through racing wholesale places. That works a lot better than dryer ducting.
If you find the answer to that question, please let me know!
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Old Mar 30, 2003 | 01:21 PM
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From: Ponce
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I guess best way would be to rivet or weld a short piece of pipe to the shield where the hose could be tied with a hose clamp.
I ended up drilling 4 pairs of 1/8" holes in the shield around the circumference where the hose would be attached. Then I compressed the end of the silicone hose to create a firmer end that I then sewed with safety wire through the holes I previously drilled.

I used Racer's Parts Wholesale's hose.
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Old Mar 30, 2003 | 01:50 PM
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These are the "nozzles" I came up with to direct the air flow from 3" ducting into the eye of the rotor. I picked up a short piece of standard 3" dia. exhaust tubing & made the deflectors from light guage galvanized sheet metal. I am planning to attach the nozzles to the oem heat shields with "L" brackets.
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Old Mar 31, 2003 | 09:16 AM
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Thanks for the help so far. I am a bit pissed that no race shop carries these things, I can't believe they would overlook a critical piece like this.

Edit: After working google hard for 30 minutes, I may have found something:

http://www.wicksaircraft.com/gotopage.php?page=151



Each flange is about $7.
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Old Mar 31, 2003 | 04:53 PM
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I bought a couple feet of bulk aluminum flashing (at like $ .89 a foot) and made my own flanges with tin snips, an awl, and the old-fashioned rivets you slam w/ a ball-peen hammer. Worked like a charm.

Here's how: when I cut the pattern I left tabs that I folded away from the cylindrical nipple that the hose fit over. Then I just drilled a couple little holes through the dust shield and shot pop rivets through the shield and nipple tabs, and voila, I had me an attached flange! All that was left to do was clamp the hose onto the nipple with a regular old worm gear hose clamp. Big thanx to MadDane for the know-how and encouragement!

BTW~ I did the same thing to create the flanges to hook up the other end of the hose to the faux ducts in the bumper. I bolted those on instead of using rivets though.
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Old Apr 1, 2003 | 04:06 AM
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Thanks for the post about wicks aircraft. I just ordered a pair of 3"
flanges & will install deflectors in them per my previous post.
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Old Apr 1, 2003 | 08:18 AM
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Yep. I just ordered 2.5" flanges from them. I'm going with 2.5" ducting for easier routing, even though cross section is smaller.

Can hardly wait to get this project under way!
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