S2000 Under The Hood S2000 Technical and Mechanical discussions.

DIY: Hardtop Installation

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Old Oct 18, 2018 | 02:53 PM
  #51  
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Just one very important thing missing from this write up. An amazing picture of two hard top sportin' s2000's. Gotta show 'em off!!!
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Old Nov 8, 2019 | 06:29 PM
  #52  
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I'm one of those nuts!
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Old Aug 8, 2024 | 08:19 PM
  #53  
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Default S2K Hardtop Install

Originally Posted by lazykiwi
We put this DIY together to help others who want to install the hardtop themselves. We followed the instructions for a 2003 model for our 2003 Suzuka. They seem to work just fine for our 2002 Grand Prix White. This isn't a complete replacement for the instructions, but more of a supplemental guide. Hope you enjoy!

The hardtops arrive (his and hers)!


Before the installation


The big box


Here are all the parts. (The ones on the top aren't needed for the 2003.)


Rubber spacers


Unlatch the top and lower it just past the halfway point


Attach the spacer to the link stopper. (Repeat on the right side.)


Put the top back down.


Door sill trim


Remove the door sill trim. There are three retaining clips per trim. (Repeat on the right side.)


Open the cap on each hook of the roll bar lower trim.


Unscrew the hooks


Take out the hooks


Roll bar lower trim removed. (Repeat on the right side.)


Here's shot of the lower trim (so you can see all the clip locations).


Remove the side trims by unscrewing the bottom screw. (Repeat on the right side.)


Side trim removed.


Plug in the 4-pin subharness connector into the vehicle 4-pin connector.


Wrap one cushion tape around the connector.


Use another cushion tape to secure the subharness to the vehicle body.


Use a hammer and center punch to bend the corner gusset outward until it follows the contour of the convertible top frame. (Repeat on the right side.)


Corner gusset (before)


Corner gusset (after)


Remove 4 bolts


4 bolts removed. (Repeat on the right side.)


Body side catcher and new bolts.


Install the body side catcher with the bolts (not pictured). Then, connect the 2-pin connector from the body side catcher with the hardtop subharness connector.


Attach the upper clip on the wire to the hole in the body.


Attach the connector clip to the body. (It's the orange part that's almost hidden.)


Secure the subharness to the body with the cushion tape. (Repeat on the right side, but there are no wires to connect.)


Rear side trims with new brushes (on top).


Remove two screws and install the new brushes.


Remove the plastic cap from the left rear side trim.


Cap removed.


Route the 3-pin connector/rubber boot through the empty hole in the left rear side trim.


Push the connector into the boot.


Put the door sill trims back.


And the rear side trims.


Hmm, I wonder what
Hello! I know it’s been a while since you posted this. I am considering purchasing a hardtop for my ‘02 S2k and would very much like to see the photos that accompany your tutorial here. Is it possible to dredge up the photos and “reattach” to this post? In the meantime, I’ll be looking on YouTube for videos. Wish me Luck!
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Old Sep 7, 2024 | 01:26 PM
  #54  
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Originally Posted by 4-Color Kid
Hello! I know it’s been a while since you posted this. I am considering purchasing a hardtop for my ‘02 S2k and would very much like to see the photos that accompany your tutorial here. Is it possible to dredge up the photos and “reattach” to this post? In the meantime, I’ll be looking on YouTube for videos. Wish me Luck!
I just installed on my '04. Didn't take a lot of photos but a few are below. Probably less than two hours to install the catchers.

i did find that even though my top had been installed and adjusted on another car, it did not automatically fit. I had to remove the trim panels on the hardtop, loosen all bolts on the side latches and follow the directions on pages 5, 6 and 7 of the "Type B" instructions.

This was not an easy or quick process - took two of us another two hours just to adjust.

FWIW, I was quoted a cost of $370 at my local dealer.

Photo 1 - clips on sill trim



'Photo 2 - lower trim - hidden screw



Photo 3 - corner gusset before reshaping



Photo 4 - corner gusset after reshaping



All installed... car is Sebring Silver - top is Silverstone.


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Old Sep 7, 2024 | 01:29 PM
  #55  
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Since the installation instructions caution against DIY installs, I found the press release amusing. Marketing and engineering disagree...


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Old Sep 13, 2024 | 06:43 PM
  #56  
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Default DIY: Hardtop Installation

Still so very few photos. They would be very helpful. And, of course, a video…?
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