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Cat to Exhaust Gasket?

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Old 10-12-2005, 05:09 PM
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The stock Honda gasket at the rear of the cat is a crush ring gasket. If you buy a new one it will be a rounded ring. After you install it for the first time it crushes flat and embeds inside of the exhaust flange. You can pull it off to replace it with a small flat head screw driver or a pick. It's not really meant to be reused.

All of the aftermarket exhausts or test pipes should come with the flat gasket that you see in xviper's picture above.
Old 10-12-2005, 05:13 PM
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Originally Posted by Bryan@BerkTechnology.com,Oct 12 2005, 07:09 PM
The stock Honda gasket at the rear of the cat is a crush ring gasket. If you buy a new one it will be a rounded ring. After you install it for the first time it crushes flat and embeds inside of the exhaust flange. You can pull it off to replace it with a small flat head screw driver or a pick. It's not really meant to be reused.

All of the aftermarket exhausts or test pipes should come with the flat gasket that you see in xviper's picture above.
Uh oh. Then I just installed the OE exhaust using the aftermarket gasket and I don't remember if the crush ring gasket was still on the exhaust. Doh! I don't hear any leaks, but I guess I'll go back under there and do it right.
Old 10-12-2005, 08:21 PM
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So a question for both Xviper and Bryan (more Bryan considering I bought a test pipe from him and have yet to install it):

I'm assuming from the header comes a donut gasket, which is a thick threaded metal and I'm assuming you just reuse that and slide the test pipe over it without the need of an additional/replacement gasket?
Old 10-12-2005, 09:36 PM
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Originally Posted by Idyfohu,Oct 12 2005, 10:21 PM
So a question for both Xviper and Bryan (more Bryan considering I bought a test pipe from him and have yet to install it):

I'm assuming from the header comes a donut gasket, which is a thick threaded metal and I'm assuming you just reuse that and slide the test pipe over it without the need of an additional/replacement gasket?
It's not "threaded". It's just a big soft metal donut that conforms to the join. The service manual says to get a new one anytime you change the cat (to a test pipe in this case) but I never did. I got a new one when I did the Toda header. I just re-used that one. Seems to be fine. No other gasket is needed.
It's the ring at the top center of the photo:
Old 10-14-2005, 11:47 AM
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Originally Posted by Bryan@BerkTechnology.com,Oct 13 2005, 01:09 AM
The stock Honda gasket at the rear of the cat is a crush ring gasket. If you buy a new one it will be a rounded ring. After you install it for the first time it crushes flat and embeds inside of the exhaust flange. You can pull it off to replace it with a small flat head screw driver or a pick. It's not really meant to be reused.

All of the aftermarket exhausts or test pipes should come with the flat gasket that you see in xviper's picture above.


If you're replacing an OEM exhaust, you'll want to pry the old crush gasket out of the OEM exhaust and replace it with a new one. It's not permanently attached, just takes a little prying to get out and it isn't a good idea to reuse it as its a crush type.

But if you're using an aftermarket exhaust you'll want to go with one of the flat triangular gaskets

-J
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