S2000 Under The Hood S2000 Technical and Mechanical discussions.

Replacing three bolts on catalytic converter

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Old Oct 12, 2018 | 09:31 AM
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Default Replacing three bolts on catalytic converter

Hey all, I bought a used OEM cat to replace mine. The previous owner had to cut the splined in bolts on the back of the cat that connects them to the exhaust. I managed to hammer them all out, but I need new bolts and nuts now.

Anyone know what size these are? Can I use any old bolts from Home Depot that fit, or is material a concern?

Thanks!
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Old Oct 12, 2018 | 10:25 AM
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Not sure which bolts you are referring to but here's the diagram and parts...

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Old Oct 12, 2018 | 10:29 AM
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It's part #3 in that diagram, 18176-P08-003. $50 shipped for 3 bolts seems a little expensive, wondering if generic hardware will work.
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Old Oct 12, 2018 | 12:10 PM
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Using regular M10 nuts and bolts shouldn't be a problem, that's what I would have done.
Maybe not the cheapest stuff, but 8.8 grade should be more than enough,
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Old Oct 12, 2018 | 12:58 PM
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Just drill or pound out the studs and substitute appropriate size bolts, lock washers, and nuts. Aftermarket cats and test pipes use this method and it works fine. I suspect this was a manufacturing feature, not a performance feature.

-- Chuck
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Old Oct 12, 2018 | 01:14 PM
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If you're feeling super awesome, find stainless hardware. Heck, the local muffler shop will be able to do it easily.

good luck
daryc
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Old Oct 12, 2018 | 01:36 PM
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Should have left the oem ones in there,mine are 14 yrs old and still ok,the other Honda 20 yrs old and still ok..
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Old Oct 12, 2018 | 03:09 PM
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Mcmaster carr sells JIS spec high strength steel class 10.9 flange bolts and flange nuts - same standard honda uses.

Use anti seize to install them and don't be a gorilla when you tighten them. I think they call out 20LB FT....which is probably close to the max torque recommended for those bolts with grease applied.

Or use stainless steel ones and anti seize and a lower torque value. SS won't be as strong....but you're not installing a structural part.
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