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Swapping 05 motor into 06 - Intake manifold

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Swapping 05 motor into 06 - Intake manifold

 
Old 03-13-2019, 05:19 PM
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Default Swapping 05 motor into 06 - Intake manifold

Hi all,

My 06 blew up and I found an 05 to swap in. After some research I found I need to swap these parts:
  1. Oil Pan
  2. Valve Cover
  3. Intake Manifold + TB
  4. Swap all sensors
  5. 06 Intake Trigger Wheel
  6. 06 Exhaust Trigger Wheel
  7. 06 Timing chain cover + Crank position sensor
  8. 06 Trigger crank wheel
Almost done with the swap but I question the 06 intake manifold. On the 05, I know that it is designed for the air injection system and the 05 intake manifold has a port for it. My 06 intake manifold also has a port for it, but doesn't block off the flow from the 05 air injection. Do I need to block this off somehow?

Cheers!
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Old 03-13-2019, 08:48 PM
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Oil pan is the same

Re air injection. on the exhaust side, above the header , tap the air injection ports and plug them
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Old 03-14-2019, 04:54 AM
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You don't need to change the intake cam trigger wheel, 06+ only got one sensor and its on the exhaust side.
Timing chain cover is also the same, just need to change crank sensor and trigger wheel.
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Old 03-14-2019, 04:59 AM
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Got it. I kept the 05 case cover. But my issue now is the exhaust ports.

I like the idea of tapping the ports with a 1/4 20 screw but I dont want to remove the head to do that. Yes I know I don't have to remove it but I don't want metal bits getting into the engine. Are there other ways to do this? Tap the intake manifold port where the injection device would have sat on the 05?
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Old 03-14-2019, 05:06 AM
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Yes probably easiest to plug up the intake manifold if you haven't installed that yet.
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