S2000 Under The Hood S2000 Technical and Mechanical discussions.

Coilover install help - rear strut won’t clear on removal

Thread Tools
 
Old Apr 11, 2026 | 10:02 AM
  #1  
Craven's Avatar
Thread Starter
Registered User
 
Joined: Mar 2026
Posts: 7
Likes: 2
Question Coilover install help - rear strut won’t clear on removal

Installing Ohlins DFV coilovers on my 2001 AP1. Three corners done, stuck on the rear left. Top hat nuts removed, lower coilover bolt removed, upper control arm bolts fully removed. Strut still won’t clear — not enough room to pull it out even with the upper control arm hanging free.

Is there another bolt I can remove to drop the lower control arm enough to get the strut out? Photo attached. I've tried to get the lower control arm bolt on the right side off, but the thing is seized like crazy so I'm hoping there is another way. Photo of said seized bolt also attached. Any help appreciated, car is on stands since Thursday and I’m trying to finish today.




Reply
Old Apr 11, 2026 | 10:54 AM
  #2  
azn akira's Avatar
Photoriffic
Liked
Loved
Community Favorite
 
Joined: Jun 2003
Posts: 571
Likes: 170
Default

disconnect the sway bar
Reply
Old Apr 11, 2026 | 02:04 PM
  #3  
Car Analogy's Avatar
10 Year Member
Photogenic
Photoriffic
 
Joined: Aug 2012
Posts: 8,742
Likes: 1,850
Default

Also, you're going to have clock all bushings to new ride height anyway, so easiest to just loosen all upper and lower control arm and toe arm bolts.

That also means you need alignment afterwards.

If not familiar w clocking bushings, look for diy instructions. Failure to do so will cause expensive bushing replacement (parts will cost more than you spent on coilovers.)
Reply
Old Apr 11, 2026 | 02:58 PM
  #4  
noodels's Avatar
 
Joined: Nov 2013
Posts: 6,313
Likes: 609
From: Norfolk UK
Default

Used a 4x4 inch wood section to do mine to lever it down
Reply
Old Apr 11, 2026 | 04:42 PM
  #5  
Craven's Avatar
Thread Starter
Registered User
 
Joined: Mar 2026
Posts: 7
Likes: 2
Default

I figured it out. It turns out the bolt I was using the impact gun on was attached to that oblong washer looking thing. I never claimed to be a smart man!

ill have to look into clocked bushings, didn’t know that was something that needed to be done. Is this not something they’d do when I get my alignment?
Reply
Old Apr 11, 2026 | 05:58 PM
  #6  
SilentWrath*'s Avatar
10 Year Member
Liked
 
Joined: Mar 2012
Posts: 94
Likes: 51
Default

Originally Posted by Craven
I figured it out. It turns out the bolt I was using the impact gun on was attached to that oblong washer looking thing. I never claimed to be a smart man!

ill have to look into clocked bushings, didn’t know that was something that needed to be done. Is this not something they’d do when I get my alignment?
No your alignment guy will definitely not clock your bushings. Only necessary if you changed your ride height but a change in ride height is highly likely with a coilover install.


Reply
Old Apr 12, 2026 | 04:38 AM
  #7  
Slowcrash_101's Avatar
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 5,725
Likes: 631
Default

Why not just pop the lower ball joint?
Reply
Old Apr 12, 2026 | 04:39 AM
  #8  
Slowcrash_101's Avatar
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 5,725
Likes: 631
Default

Originally Posted by SilentWrath*
No your alignment guy will definitely not clock your bushings. Only necessary if you changed your ride height but a change in ride height is highly likely with a coilover install.
The alignment guy will clock the alignment bushings only, and only if he loosens the adjustment locknut to fix an alignment spec.
Reply
Old Apr 12, 2026 | 06:38 AM
  #9  
Car Analogy's Avatar
10 Year Member
Photogenic
Photoriffic
 
Joined: Aug 2012
Posts: 8,742
Likes: 1,850
Default

Right, alignment clocks any bushings they actually adjust. Not bc they're making effort to clock them, but just bc its a side effect.

Clocking is basically loosening all the bushing bolts, then tightening them with car at new ride height.

Bushings must flex up and down from static ride height. So if they're locked down at other than ride height, they're already flexed, and will overflex over bumps, soon tearing themselves apart.

Meanwhile they'll be adding or removing spring rate. Messing up intended ride height, and messing up handling.

One way to tighten them at ride height involves getting car level on jack stands, loosen all bushing bolts. Then jack under one corners lower control arm until it just begins to unweight from that jack stand. It can still be in contact w stand, just beginning to rise off it. Tighten that corners bolts. Carefully, reaching in, don't get under car bc not safely on stands at that point.

Then lower safely back onto stand, torque wrench to final tighten.

Then carefully tighten the
Reply
Old Yesterday | 07:52 PM
  #10  
Craven's Avatar
Thread Starter
Registered User
 
Joined: Mar 2026
Posts: 7
Likes: 2
Default

Thanks for the reply. I did your method to clock bushings all the way around with the car on jackstands. Cheers all!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
popngear
S2000 Under The Hood
10
Apr 8, 2020 10:23 AM
nugoori
S2000 Brakes and Suspension
6
Jun 16, 2015 10:49 AM
1FastS2k
S2000 Under The Hood
3
Apr 9, 2010 12:39 AM
rikhemi
S2000 Talk
4
Jan 12, 2010 03:46 AM
acurandy@aol.com
S2000 Under The Hood
1
Sep 26, 2007 08:17 PM




All times are GMT -8. The time now is 04:50 AM.